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I just counterbalanced my rudder on a 235 and found the following conditions.
The aerodynamic balance section is not large enough to allow even an 80% balance using lead shot/epoxy slurry. Required 5.2 lbs. I could only get 2.3 lbs. of slurry in the available area and much of it was too near the hinge point to provide an effective arm.
I talked to Lancair and they said to form a lead plug, attach it to the leading edge of the aerodynamic balance, apply 3 BID over and cut out the vertical stabilizer as required for clearance. Worked like a charm.
Hank - San Mateo, Ca. Lnc 235 ROTARY
LML website: http://www.olsusa.com/Users/Mkaye/maillist.html
Builders' Bookstore: http://www.buildersbooks.com/lancair
Please send your photos and drawings to marvkaye@olsusa.com.
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