Mailing List flyrotary@lancaironline.net Message #23842
From: al p wick <alwick@juno.com>
Subject: Re: [FlyRotary] Re: Ross unit disassembly-Al Wick question
Date: Tue, 14 Jun 2005 13:18:18 -0700
To: <flyrotary@lancaironline.net>
Jeff Liot is making the mod for some guys. I don't have his email address. Jeff got his experience rebuilding the drive because after Lou died, Chris machined these things with gross runout conditions. It cause Jeff's to wear prematurely twice before he finally nailed the cause. Mine too had gross runout of different component. If I recall, something like .020"!
 
I've looked at a number of redrives, astounded as to the differences between them. Fundamental design differences. I modified mine couple years ago after I heard of failure, then started measuring clearances and calculating effect of differential heat expansion. I now have zero end clearance input shaft. It dramatically affected input shaft noise, effects. No longer affected by heat expansion. No more risk of clutch plate fatigue. I used to dismantle drive every few hours, now have faith in it.
 
I was able to "prove" I don't have oil flow issue by putting few tiny pieces of foam inside and letting the foam displace by the oil. My version of drive has good oil flow at sun and planets. I don't have clue as to other models.
 
I have 1.85:1 ratio.
 
-al wick, professional lurker
 
 
 
 
On Tue, 14 Jun 2005 17:11:00 +0000 kenpowell@comcast.net writes:
After rereading Ben's note I see that the subject Ross is on a Subaru; but the Subaru guys are also having trouble with the Ross.  I sometimes read the Yahoo Subaru list and they have a guy that installs the thrust bearing mod.  Al Wick, do you have any info on this for mod for Ben?

Ken Powell
Bryant, Arkansas
501-847-4721
RV-4
 
-------------- Original message --------------
Ben, as painful as this might be I would suggest you sell the Ross drive if you will be running a 20B. Tom Parkes built a 20B powered Lancair ES. The engine digested his Ross drive. Fortunatly it wasn't a catastrophic failure, but sometime somebody running a high power engine is going to have one. The Ross was a reasonably well made unit for it's time, but many people have trouble running just a 13B engine. Putting 50% more power and torque thru that unit is just risky. It would be much better to sel it to somebody running a Subaru, (for which it should be adaquate). You really need one of Tracy's later beefer late model drives, (either ratio), to be safe. Tom Parkes is redoing his FWF noew with Tracy's drive. I have an RV-10 and a 20B. I will run either Tracy's RD-1C 2.85:1, or the Mistral redrive approx ratio 2.82:1. I consider the Mistral drive which costs almost 3 times as much as Tracy's only because it is set up for a HYD CS prop from the start.
Bill Jepson  
 
-----Original Message-----
From: Dale Rogers <dale.r@cox.net>
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Sent: Tue, 14 Jun 2005 11:27:54 -0400
Subject: [FlyRotary] Re: Ross unit disassembly

Ben,

   It sounds as though you also need to check the thrust 
bearing.  IIRC, there is an upgrade for that, which greatly 
increases the longevity of the drive.

Dale R.
 
> From: "Ben Baltrusaitis" <ben@gmpexpress.net>
> Date: 2005/06/14 Tue AM 06:35:32 EDT
> To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
> Subject: [FlyRotary] Re: Ross unit disassembly
> 
> Kelly, it's a 2.17.
> It appears that the four nuts on the back side hold the input shaft bearing 
with big flat washers. Unfortunately, the bearing allows the shaft to move up 
and down a lot and their is too much shaft movement forward and back. Their was 
a reverberation at 3200 rpm that sounded like it was coming from the planetary 
gear.
> This is on a Subaru engine, not a rotary. My 20B is still on my workbench.
> Thanks!
> Ben
>   ----- Original Message ----- 
>   From: Kelly Troyer 
>   To: Rotary motors in aircraft 
>   Sent: Tuesday, June 14, 2005 1:19 AM
>   Subject: [FlyRotary] Ross unit disassembly
> 
> 
>    Ben,
>        Is your Ross drive 2.17-1 or 2.85-1 ? 
>   --
>   Kelly Troyer 
>   Dyke Delta/13B/RD1C/EC2 
> 
> 
> 
> 
> 
> 
>     -------------- Original message from "Ben Baltrusaitis" 
<ben@gmpexpress.net>: -------------- 
> 
> 
>     I need to get my Ross redrive apart to check the planetary gear. I have 
the whole unit off the engine and the 16 nuts off the cone where the planetary 
gear is located, but I can't get it to come apart.
> 
>     Do I have to take the four nuts off the back side to get the cone off?
>     I don't have assembly instructions. I would really appreciate someone's 
help!
>     Thanks!
>     Ben
> 
> 
> ------------------------------------------------------------------------------
> 
> 
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-al wick
Artificial intelligence in cockpit, Cozy IV powered by stock Subaru 2.5
N9032U 200+ hours on engine/airframe from Portland, Oregon
Prop construct, Subaru install, Risk assessment, Glass panel design info:
http://www.maddyhome.com/canardpages/pages/alwick/index.html
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