Mailing List flyrotary@lancaironline.net Message #19999
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: The Verdit! c wasRe: [FlyRotary] No Joy on Sun & Fun{:<(
Date: Sun, 10 Apr 2005 19:38:00 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Well, Kelly you and Al are both correct.  The verdict is in and it wasn't the plastic plenum!  Took off the throttle body and looked inside Plenum and as good as new, no missing pieces , no cracks, nothing missing.  A bit of relief that it wasn't the plenum.
 
So I took out the sparkplugs and rotated the prop until I could see each apex seal - surprisingly they all looked to be in one piece, in other words there was no indication that any had shattered and scattered pieces through the chamber - so far that is looking good.
 
However, the #1 rotor apex seals did appear to have two nicks about the width of the bottom of a spark plug - but the seals appear to be intact - however there is no compression, Nada! on #1 rotor.  By they way I reported the rear rotor EGT went south, well its the rear rotor in my aircraft which is of course the front rotor in the car.  My EGT is reference to rotor position in the aircraft, so the EGT for the "Rear" rotor is actually for rotor #1.
 
I looked at the trailing spark plug for #1 and no evidence of any damage and looking down the spark plug hole it appears that hole is probably too small for the electrode to stick down through. The Leading spark plug showed no damage, but the rear of the ground electrode (the curved part attached to the side of the plug appeared to be burnished. 
 
It appears that Al's assessment may be correct that particularly because of the apparent orientation of the electrode when I screw it into the hole ending up such that the apex hit the curved back part rather than the end pointed toward the center electrode.  It appears the apex seal did bounce over that curve part for a while and either the apex seals finally gave way or the springs under them did.  Perhaps Lynn would know if its possible to break the springs while leaving the seal intact. 
 
#2 rotor does have compression although it seems a bit puny, you can hear the pop when you pull it through whereas you get nothing from rotor #1   If the #2 rotor's apex seals were hitting the sparkplug they appeared to come off better although I suspect that they may have one of the two springs under the seal bent/broken.  Will know tomorrow.
 
I took off the exhaust to get a better look, but could discern nothing further, except it appears that (preliminary assessment) that the springs supporting the seals may be shot. 
 
By the time I got the engine off it had been  7 straight hours out in the sun working on it, so got it loaded in the van and headed home.
 
It appears by my misreading the sparkplug number ( the G sort of looks like a Q {:>)), I did it to myself.  I did hold the stock plug up for comparison and the length appeared the same - and besides I thought I had the right plug, so did not go for the calipers.  I will measure them just to see how much difference there is.
 
Regarding the creative suggestion (which I really liked)  to just leave the engine in the Van and drive the van to Sun & Fun.  I spent 5 hours last week putting a new water pump in this van which is  18 years old and over 130,000 miles on it with shot shocks and no air conditioning.  Call me a wimp but not NO - but H____  No! I won't go {:>). 
 
Sorry fellows, I am more disappointed that you are about not getting to go.  But, I found out today the airport I limped to and landed on  is practically unattended as the FBO had a falling out with the county council and is moving on.  May be one reason that radios were stolen out of aircraft there - in any case, I do not intend to leave the aircraft there a moment longer than necessary.  although with the radios, prop and engine removed I wouldn't think anyone would mess with it - but you never know.
 
I intend to tear the engine down tomorrow.  I take some photos of the insides to let everyone see the outcome.
 
Best Regards
 
Ed
 
 
 
----- Original Message -----
Sent: Sunday, April 10, 2005 10:16 AM
Subject: [FlyRotary] No Joy on Sun & Fun{:<(

Ed,
  Al beat me to it !! I thought there was a letter wrong on those plugs from
memory (which is slipping).......Was about to look it up in my saved info....
Are you going to use up all possible failure modes before the rest of us ??
Kidding of course.......So glad you are a cool head in these situations !!
 
Best Regards
--
Kelly Troyer
Dyke Delta/13B/RD1C/EC2




-------------- Original message from "Ed Anderson" <eanderson@carolina.rr.com>: --------------

Thanks, Al,
 
Yes, I truly mean it when I say so long as the problem permits me to get back on the ground safely, I am not grousing. S__T does happen and all you can do it try to avoid the worst of it {:>) 
 
B9EGV?  Humm,  I apparently misread one of the e mails I had on the plugs topic as B9EQV - wouldn't that be the kicker if all this came about because I misread one letter.  However since they are both "E" = 3/4" length they should(maybe) be interchangeable.  I did hold one up to the stock plug and eyeballed it but had no reason to dig out the calipers and measure it. 
 
Thanks,  I had not thought of that possibility as to why the delay in damage (if it were caused by too long plugs) as the seals jumping over the plug part until becoming too damaged.  The rear rotor went first which then started a vibration which may have helped the front rotor's demise along. 
 
Well, going out this AM to hopefully pull the engine load it in the Van and get it back to the shop.  Am going to check on the plugs and the plenum - could be something else I guess - but not a clue as to what it might be.
 
Will keep everyone informed. 
 
Ed
----- Original Message -----
From: Al Gietzen
Sent: Sunday, April 10, 2005 1:10 AM
Subject: [FlyRotary] Re: No Joy on Sun & Fun{:<(

, I had just put in 4 new B9EQV spark plugs the previous day. 

 

Ed;

 

Sorry to hear of your disappointing trip.  But, hey; s__t happens.  You did the right thing, of course.  When the engine isn’t running properly, you take the nearest airport.  It’s great that you and your plane got down just fine.

 

If it is the plugs, perhaps it’s possible that the seals jumped over the protruding plugs for a while until they became damaged enough for loss of compression?  Pulling a leading plug should tell the story on that. How did you choose the B9EQV?  Did you know of someone else using them? I’m running the B9EGV and they are fine.

 

Al

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