Mailing List flyrotary@lancaironline.net Message #16773
From: Paul <sqpilot@bellsouth.net>
Subject: Re: [FlyRotary] Microtech EFI and Tuning, was Re: [FlyRotary] Re: Bad day at the airport
Date: Wed, 9 Feb 2005 01:39:17 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Hi, Leon....thanks for responding.  I am not quite sure I understand what you meant about the risks I have taken so far.  I have done many full power runups on the ground with the nose of the aircraft up against my van (with a large 8inch deep block of foam inbetween), and adjusted the mixtures until I got the highest rpm's I could, then continued leaning until the egt peaked, then started to surge, then richened it back up until it ran smoothly and the egt's stabilized.  I got up to 5100 rpms static, and most people told me that the prop would most likely unload in flight.  How can I obtain more than 5100 rpm's unless I fly it?  I have 9.5 hours of smooth, uneventful flight, without the engine ever missing a beat.  I always climbed to at least 2500 feet directly above the airport prior to making any mixture changes. My primary concern with my engine is the lack of power, which you said was because I have a turbo engine without a turbo, which would only give me around 140 horsepower. After reading your recommendations, I am presently building a street ported 4-port with NA rotors and housings.
     I guess I don't understand your statement "Considering the risks Paul has taken so far....he should take the engine out of the aircraft, take it to a professional engine tuner and stick it on a dyno, and get it properly tuned".  If I take it off the aircraft, do I also take along both fuel pumps, filters, hoses, surge tank, MicroTech ECU, handset, exhaust system, wiring harness, etc? 
      As far as bucks, that is no problem.  I would gladly spend the money for safety. I talked to Dave Atkins several times regarding this. He was somewhat helpful, but I kinda got the feeling I was taking him away from his work.  He is over 2000 miles away, so coming to Alabama to tune if for me is not an option.  I checked with the local Mazda rebuilder, and he has rebuilt many rotaries, but has never used a MicroTech ECU.  I had no luck locating anyone familiar with the MicroTech in the yellow pages of the phone book. That's one of the reasons I am considering a carburetor....all of the A&P mechanics at the airport are familiar with the aircraft carburetor....none of them are familiar with the MicroTech. I would be more than happy to pay for the help....I just can't find it.  As far as MicroTech, I even contacted MicroTech USA and asked them if they had the original factory default settings so that I could reset my unit to factory default settings, and they told me to contact the dealer I purchased it from. I asked Dave Atkins, (I purchased it from Dave) and he does not have that information. I called MicroTech back, and they informed me that was because Atkins Rotary is not an authorized MicroTech dealer.  Guess I am out of luck.  Thanks for all the support, MicroTech. 
      I wish to point out that I am in no way condemming the MicroTech ECU. It was easy to install with it's pre-wired harness and excellent instruction manual and schematics. It has more features than I will ever use, to include data mapping. You can even limit rpm's, boost, turn on auxillary cooling fans, change the timing, mixture, amount of milliseconds the injectors are open, adjust how much extra fuel is injected for cold start enrichment, hell, I think it will even cook your breakfast and do the dishes. Finding someone familiar with the MicroTech for assistance is another story, however.  Paul Conner
----- Original Message -----
From: Leon
Sent: Tuesday, February 08, 2005 9:34 PM
Subject: [FlyRotary] Microtech EFI and Tuning, was Re: [FlyRotary] Re: Bad day at the airport

Hey Tom,
 
Couldn't help reading your comment:
 
 "Microtech isn't that cheap and sofar not proven that reliable overall."  
 
That  sort of comment REALLY,  REALLY gets up my nose,  especially coming from someone who is inexperienced in these matters. I've been selling and tuning these things since the early '90s!!  I was also involved in the early development of them for rotaries as far back as '1992.  So let's tackle your assertions:
 
PRICE
 
Firstly,  price wise,  they are $1250 AUD here in Oz. If anyone is silly enough to pay double that in the US,  then good luck!!!  At current  exchange rates (76 cents),  that's  UNDER a grand USD.  Plus $85 AUD for a 3 Kg EMS courier bag, (gets there in a few days,  ask Todd Bartrim),  plus whatever fees,  taxes,  and import duties you pay at your end.  That price includes the hand set.  The LT-8/LTX-8 units,  without the handset,  are $1050/1095 AUD (around $800/830 USD).   For another $150 AUD ($115 USD),  you get the laptop dongle and software for a full EIS display on a computer screen,  and includes full Data Logging  etc.  See:.
 
 
So for Under $2,000 USD (plus taxes and import duties etc),  you can have COMPLETE redundancy (buy two units and one handset),  plus a full EIS display,  plus Logging!!!  Compare that with whatever else is available on the market!!!!  NOTHING even comes close price wise!!!!
 
RELIABILTY
 
Secondly,  there have been literally THOUSANDS and THOUSANDS of units sold here and overseas over a period of 12 years,  `and they are VERY,  VERY,  VERY reliable. If you can't afford a Motec or an Autronic,  then the ONLY (in my opinion anyway) other reliable option is a Microtech.  But PLEASE don't blame the equipment when it is the OPERATOR!!!  Which brings me to the next point ...
 
TUNABILITY
 
Thirdly,  as with any fuel injection/engine management system (doesn't matter WHAT brand),  you still need to have the engine tuned correctly.  I have already stressed on several occasions in my correspondence to Paul Conner that he MUST get the engine tuned properly.  If he can't do it himself,  then PAY a professional to do it.  It 'ain't hard if you know what you are doing.  It's almost impossible if you DON'T!!  Get the Pro to check out the rest of the EFI system while he's at it.
 
You either understand how an engine works,  or you don't.  If you don't,  then pay a Pro to do it for you.  Just like you don't attempt to fix your own teeth,  or set your own broken limbs,  or remove your own appendix!!!. 
 
With the aid of a good Air/Fuel ratio meter,  I can set up a Microtech pretty close in about an hour.  That's all it takes.  The instructions are clear and precise.  But as engine tuning is a "black art",  it does require a certain amount of experience,  and a great deal of understanding.  Tuning engines while flying is just asking for it!!  Which brings me to the next topic ...
 
RISKY BEHAVIOUR
 
Considering the risks Paul has taken so far,  (the potential loss his aircraft,  not to mention others),  and  not to mention  his own life & limb (and possibly those of others),  I am of the opinion that he should take the engine out of the aircraft,  take it to a professional engine tuner and stick it on a dyno,  and get it properly tuned. CHEAP insurance!!!
 
Al Geitzen did his tuning on a dyno.  Al's smart,  even if we don't agree on BMEP and running turbo rotors in NA aircraft engines!!  (}:>) (Yea Al,  I luv youse too!!).   See,  Al now knows exactly how much grunt he's got from his 20B, and at what RPM.  No guesswork here.  So he can go to a prop manufacturer and get exactly the right prop first go.
 
So why is it all so hard to do things properly??? If bux are really tight, (and I don't think that's a problem,  otherwise we wouldn't be talking about buying a couple of  Ellisons or a Cessna would we??!!)  Then at least tie the plane down and get a professional tuner to come out and tune the sucker at the airport,  and make sure it is reliable on the ground (lots of high speed taxi testing with the turkeys) before trying to soar with eagles.
 
You are just asking for trouble if the engine isn't tuned properly,  and especially if all the bugs aren't ironed out of the EFI system and  fuel supply etc.  Who actually knows what caused the fan to stop in Paul's case?  Water in the fuel,  blocked tank vent? Blocked fuel filter??  Pump failure??  Electrical failure??  Why blame the EFI??
 
Anyway,  that's my handful of very abrasive industrial diamond paste for today.
 
Cheers,
 
Leon
----- Original Message -----
From: Tom
Sent: Wednesday, February 09, 2005 3:13 AM
Subject: [FlyRotary] Re: Bad day at the airport

Paul, Ellison is a substitute for a carburetor, some kind of 'new' technology that's been around for some time and seems to be simple & successful and has a good reputation.   Avgas only, like a Cessna.    While there's no venturi they still recomend carb heat.    I'm sure there's a size that's overkill for the motor now on your bench.   They offer units for hp greater than most of these rotaries can put out.
 
Your statement of 'carburetor or Cessna' really rang a bell with me, kind of a wake-up call.  As for expense, for me I wouldn't have to deal with the cost or issues you're encountering with the fuel-injection setup.  Microtech isn't that cheap and sofar not proven that reliable overall.
 
Rusty, why would you need more than one?    Consider Tracy's current intake setup for his Renesis, essentially remove the injector hardware and replace his throttle plate with an Ellison.    
 
I've been sketching manifolds this morning and i can see they'd not be that difficult to make out of either aluminum or steel.  
 
Warning, I have no first-hand experience with Ellison's.  Just what I've gleaned from magazines and the internet.
 
My .01cent
 
Tom
 


Paul <sqpilot@bellsouth.net> wrote:
Does an Ellison throttle body have injectors, or is it a substitute for a carburetor?  Paul Conner
 


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