Mailing List lml@lancaironline.net Message #6471
From: <RWolf99@aol.com>
Subject: Circuit Breakers for Hydraulic Pump Relays
Date: Fri, 25 Aug 2000 13:43:50 EDT
To: <lancair.list@olsusa.com>
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Is there really a need for a circuit breaker for the hydraulic pump relays on a 320/360?  Let me explain....

I'm using the EXP2 bus from Control Vision (NOT Vision Microsystems) for my power distribution system.  This device uses polyswitches instead of circuit breakers and has a 40 amp capacity.  The hydraulic pump itself will not be on this device, and will instead be connected via a stand-alone 50 amp breaker.  Further, Control Vision recommends that pitot heat not be connected to their device, and that a stand-alone circuit breaker be used for that as well.  I could connect the pump relays to either the EXP2 bus or to a stand-alone breaker, but for the following aesthetic reason I want to connect it to the EXP2 bus.  The aesthetic problem is that the EXP2 bus indicator module only leaves room for 4 circuit breakers on the tilted 360 electrical sub panel.  (I could always put another breaker elsewhere, I suppose, but it would look weird...)  I'd like to use these for a 50 amp hydraulic pump breaker, a 40 amp breaker for the EXP2 bus itself, a smaller one (20 amps?) for pitot heat, and an even smaller one for electric trim (in case of a runaway trim -- I'd catch it before it went hard over and pull the breaker....maybe).

I know I need to protect the wiring to the pump relays, and this is what the EXP2 bus provides.  However, I'd plan on connecting the pump relays to a circuit that is always active when the master switch is on.  This means that I will have no means of turning off power to the flap relays in flight, short of turning off the master switch.

I don't see a real problem here.  To do a manual gear deployment test I would pull the 50 amp pump breaker, but a relay will be powered on as soon as I use the hydraulic bypass (dump) valve.  So what?  It's an intermittent-duty relay, but is this a problem?  (I have the Bosch relays recommended by Bill Rumburg and others.  I THINK it's an intermittent duty relay but I'm not sure.)  How long would the relays have to be powered on before I run into a problem?  In a real emergency where I have to disconnect the pump for some reason (like, it won't shut off) would I really need to pull the relay breaker?

A final thought.  I can give up the breaker on the electric trim system in favor of the pump relay.  What's the likelihood of actually catching a runaway trim and pulling the breaker before you're already at full trim?  How likely is the trim system to fail hard-over?  Most importantly, is the 320/360 controllable with full trim?  (I suspect I'm opening a Pandora's box here.  Dive on in, guys!)

Thanks in advance.

- Rob Wolf

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