Mailing List lml@lancaironline.net Message #53389
From: Frederick Moreno <frederickmoreno@bigpond.com>
Sender: <marv@lancaironline.net>
Subject: Battery cooling
Date: Thu, 05 Nov 2009 21:20:48 -0500
To: <lml@lancaironline.net>

I did a bit of research, and it appears that given how little flying we do in a  year (annual flight time compared to 8760 hours per year), cooling the battery is probably of negligible benefit unless you really cook it in flight.    You hangar temperature on hot summer days may  have more effect because of the number of hours that get stacked up annually.

 

I found the following on the web at  http://www.windsun.com/Batteries/Battery_FAQ.htm#Temperature%20Effects%20on%20Batteries.   

 

Fred

 

 

Even though battery capacity at high temperatures is higher,  battery life is shortened. Battery capacity is reduced by 50% at -22 degrees F - but battery LIFE increases by about 60%. Battery life is reduced at higher temperatures - for every 15 degrees F over 77F, battery life is cut in half. This holds true for ANY type of Lead-Acid battery, whether sealed, gelled, AGM, industrial or whatever. This is actually not as bad as it seems, as the battery will tend to average out the good and bad times.

 

Battery charging voltage also changes with temperature. It will vary from about 2.74 volts per cell (16.4 volts) at -40 C to 2.3 volts per cell (13.8 volts) at 50 C (122F). This is why you should have temperature compensation on your charger or charge control if your batteries are outside and/or subject to wide temperature variations

 

Battery life is directly related to how deep the battery is cycled each time. If a battery is discharged to 50% every day, it will last about twice as long as if it is cycled to 80% DOD. If cycled only 10% DOD, it will last about 5 times as long as one cycled to 50%. Obviously, there are some practical limitations on this - you don't usually want to have a 5 ton pile of batteries sitting there just to reduce the DOD. The most practical number to use is 50% DOD on a regular basis. This does NOT mean you cannot go to 80% once in a while. It's just that when designing a system when you have some idea of the loads, you should figure on an average DOD of around 50% for the best storage vs cost factor. Also, there is an upper limit - a battery that is continually cycled 5% or less will usually not last as long as one cycled down 10%. This happens because at very shallow cycles, the Lead Dioxide tends to build up in clumps on the positive plates rather in an even film. The graph below shows how lifespan (cycles, vertical axis) is affected by depth of discharge (percent, horizontal axis). The chart is for a Concorde Lifeline battery, but all lead-acid batteries will be similar in the shape of the curve, although the number of cycles will vary.

 

 

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