The cable package supplied by Lancair has enough travel when the
cables are straight laying on the workbench. If they
have even a gentle bend the housing gets longer and reduces the length of the
cable about 3/8” too much to obtain full travel with a ¼” full
forward “cushion” at the knobs. You need that cushion
to be sure the control arms are at full travel when the engine is under power
loads or mounts settle.
After looking high and low for a longer rod end bearing with a
10-24 threaded end, I gave up and bought an easily located longer rod end
bearing with a ¼-20 threaded end. It was adapted with a ¼-20 bolt drilled and
tapped to 10-24 for the control cable. I screwed the bolt into the new longer
rod end bearing with Loc tite stud locker, torqued it tight, cut the exposed
bolt and obtained the needed extra length. This would never fly on a certified
aircraft but I feel very comfortable with it. Just make sure the 10-24 tap is
done correctly.
Steve
Steve Colwell Legacy N15SC