> Chris Barber
> Houston, GSOT
>
> ________________________________________ From: Rotary motors in aircraft [
flyrotary@lancaironline.net] on behalf of Don
> Wallker [
drwalker@gbis.com]
> Sent: Tuesday, March 23, 2010 11:26 PM
> To: Rotary motors in aircraft
> Subject: [FlyRotary] Turbo Planning
>
> So here is where I am at so far. For those of you just tuning in, I am
> flying a Renesis powered RV-8, with all of Tracy's stuff and a
> Catto76/88 prop. Flys great, and I'm getting comfortable with it.
> It's just not getting enough power. About 6080 static and 1450 ft/mn
> climb at about 2200 rpm prop at 100 mph and that's at full throttle.
> Max indicated at 8000ft, 54 degree day, 2440 on the prop and 205 oil and
> 200 degree water. So I need more cooling and more power. I'm going to
> attack both at once and get it all done.
> I'm roughly basing these changes on what Dave Leonard has done. He's
> been through all this and has a fast powerful and dependable turbo set
> up in a similar airplane. RV-6. And it runs cool! For more info and
> pictures, check out Dave's website
n4vy.rotaryroster.net Also a lot of
> ideas from John, Scott, Chris, Steve etc.
>
> Radiator: C&R 3"x22x20, mounted under the oil pan. A 1" inlet and
> outlet with short runs to the new water manifold that Ed is making. I'm
> hoping I wont' have to build up the cowl, just cut into it, but I doubt
> it. I will also have to increase the exit area and am not sure how to
> do that yet.
>
> Oil cooler: Dave was using a Setrab, but they kept leaking. Tracy is
> using a 30 row C&R cooler on his 3 rotor.PT# oc 238 30 an10, They also
> make a 25 row that is about the same size as the setrab and should work
> and fit nicely behind the right cheek and provide a nice short oil line run.
>
> Throttle body: Probably a 75mm Mustang
>
> Intercooler: Dave is using a stock 91 Rx-7 one and I will probably use
> the same. Hey, it fits! There will almost certainly need to be some
> modifications to the inlet and outlet. I have a Tig and a neighbor who
> is a great welder. We just tack things there, as I don't have enough
> power in the hanger for continuous welding.
>
> Intake: I'm going to try and keep it totally on the left side of the
> engine and will use the existing Rx-8 lower aluminum intake manifold.
> I'll cut it down, grind it level and have a plate welded on top, with 4
> holes going to the intake tubes and short velocity stacks welded on. On
> top and around will be the intake manifold itself. Just an aluminum box
> with a throttle body attached. I'm not sure just where yet. It depends
> on how much room there is. Combustion air will flow into the cowl,
> possibly from down by the radiator, or from a naca scoop on the side,
> to the turbo compressor, through it to the inner cooler and through it
> and back to the throttle body. Not sure where the injectors will go,
> but I'll try to use the existing injector holes. May have to use the
> Simple Digital injector mounts. Note, fire sleeve all fuel lines. It
> solved half my vapor lock problems.
>
> Turbo: will be mounted on the left side of the engine and a little back
> from directly out from the exhaust. May be 3 to 4 inches. This should
> give me room for the inner cooler and intake manifold. But I may not
> have room for the fuel pumps and filters and they may have to go back
> inside the cabin, by my feet. Not a bad idea. I'll use 321 ss and make
> an equal length exhaust manifold with a waste gate port that will run to
> the output side of the turbine. The exhaust out of the turbine will
> bend down and out the back cowl exit to a muffler. I'm going to try the
> new Burns all SS muffler that some of the rotary racers are using. They
> use stainless steel scruble for the packing. Can't burn that out! and
> it's 3 lbs and my existing Hushpower is 9. There will be a oil line
> going to the turbo with a normally open solenoid on it and an exit line
> out. It will be 5/8ths and run down and around the engine to the other
> side where it will go through the side of the engine, like I have the
> RD-c return line. I don't want to have to pull the engine out of the
> mount, but that is the only way. If someone knows a better place to
> run it back into, let me know. The turbo will be supported by more than
> the exhaust. When the exhaust is finished, it will be sent for Jet Hot
> coating. There will be a SS shroud around the turbo and the same for
> the exhaust. I still don't know if I should use a wet or dry turbo
> housing, but more on that in the next post.
> Your thoughts, comments and questions are encouraged.
>
> Don Walker
> N113BR, 28 hours
>
>
>
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