Mailing List flyrotary@lancaironline.net Message #41258
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Not Flooding!
Date: Mon, 21 Jan 2008 07:51:08 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Don, I once had all six seals on my 13B freeze up after sitting only six weeks - but with the intake and exhaust manifold off during humid weather. My old HALTECH fuel injection system malfunction and flooded the engine with gasoline to the point it pour out the exhaust stack.  
 
Six weeks later,  When I tried to start it, the engine would whiz over on just the starter -no compression.  I tried all the traditional methods and got 3 apex seals loose.  Then I took off the exhaust header and got a piece of 1/8 - 3/16  thick piece of brass (don't use iron or be tempted to use a screw driver) strip from local hobby shop.  I rotated the engine until one of the stuck seals was showing in the exhaust port, I carefully positioned the brass strip  through the exhaust port and onto the apex seal.  I then gentle apply pressure to the seal several places over the portion I could reach through the exhaust port. 
 
However, since you apparently got your engine to run, I would have expected that to free up the stuck seals.  So it could be that a seal is not stuck - but is not compressing - in other words if the apex seal spring had collapsed/broken for any reason, you would probably not get sufficient compression to start.
 
So depending on how much work you are up to, you might take off your exhaust header and check on whether you can get motion out of the seals.  When you press on the with an brass or aluminum bar they should move in/out of their slot by approx. 1/16 -1/8".
 
Good luck and hang in there, it can be frustrating getting all the early bugs out. 
 
Ed
 
This method freed up two of the three remaining stuck seals.  But, nothing I did through the port would free up the sixth apex seal.  I ended up having to disassemble the engine and even then broke the sixth one taking it out.  It turns out the rotor's all had a veneer of oxidation/rust - apparently from being exposed to the humid air for six weeks.
----- Original Message -----
Sent: Thursday, January 31, 2008 9:42 PM
Subject: [FlyRotary] Not Flooding!

Rotarians,
    Thanks for all your replies of a couple of weeks ago.  Tried most of what you all suggested and still couldn't get it to start.  It just kept flooding.  I kept pulling the plugs, blowing them out and trying to start it.  Frustrating is not the word for it.  I did notice that if I turned my controller to number 8 and hit the primer switch, all the plugs would fire, the prop would move a few degrees and then my plugs would no longer be wet, and when I charged the battery up, I could try again.  After much trying, I called Tracy and sent it in to him.  It turns out that there was a missing capacitor from the factory that enables the unit to use the 2 wire Renesis CAS.  It ran fine during Tracy's initial test, but he used the 3 wire 13b CAS.  He soldered on the sensor, Now tests them all with both CASs and sent it back.  Tracy, thanks for the troubleshooting and the quick turn around. I learned way more about this engine than I wanted to know, (but it is probably a good thing in the long run). 
I put it back in the plane and tried to fire it up. Could tell that it was trying and not flooding as bad.  Finally after a couple of battery recharges, with the mixture very lean and no prime and the throttle full open, it started, with difficulty, revved high before I pulled back the throttle and it died.  It shook a lot!  Maybe more than a Lyc.  With a lot of trouble, I was able to get this to happen 3 times then called it a day with a partial success.  Came back the next day, to similar results.  After about the third time, in 3 hours, I thought to check to see how hot the exhaust was.  #1 was warm, but #2 rotor was stone cold.  Figured I was only starting on one rotor.  One by one, switched out the plugs, coils, injectors to no avail.  I was just about to pack up and it occurred to me that some one (Lynn?) said some thing about it not being able to start if there is no compression and the way to get some, (if the seals are sticking) is to add a little oil through the spark plug holes.  I did this to rotor #2,  Started it lean with difficulty.  It started the same way and then suddenly took off to high revs and smoothed way out. Smooth is nice!  I backed off the throttle and no matter what I did it died again.  It ran for perhaps 15 seconds.  Both exhausts warm!   I quit for the day.  I went out for short time today, got it to start like this again, with oil, but ran the battery down.  Packed it away and went flying to get current again.
   So I ask for your thoughts again.  I seems that the seals are not sealing on #2.  How do I get them to loosen up?  I assume they are just stuck from sitting for a little over 3 years.  I did turn the engine over a couple of turns every couple of months and a lot more the last few months.  I suppose that #2 could have gotten something in it during the building process ever though I was careful, but I am hoping that the seals are just sticking and there is a way to un-stick them.  I thought that just running the engine would do it, but no joy.  Your suggestions please.   I will continue plodding along.
 
Envious of you who just turned it over and it ran.
RV-8 completed
Don Walker
 
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