Mailing List lml@lancaironline.net Message #68529
From: Douglas Brunner <douglasbrunner@earthlink.net>
Sender: <marv@lancaironline.net>
Subject: Gap Seal Update
Date: Thu, 12 Dec 2013 16:56:12 -0500
To: <lml@lancaironline.net>

I flew this afternoon and tested the effect of my “speed mods”.  See below:

 

Legacy Speed Test

 

 

 

 

 

 

 

 

 

 

 

 

 

Heading

 

Ground Speed

 

Date 12/9/13

 

 

 

 

 

 

 

 

 

 

30

 

252

 

Alt

8,000

ft

 

 

 

 

 

OAT

63

Deg. F

 

300

 

232

 

RPM

2,600

 

 

 

 

 

 

MAP

23.3

inches

 

210

 

221

 

Fuel Flow

18.5

GPH

 

 

 

 

 

Peak EGT

1,275

Deg. F

 

120

 

242

 

EGT

1,175

Deg. F

 

 

 

 

 

 

 

 

 

 

 

236.75

kts

 

 

 

 

 

 

 

 

 

 

 

Legacy Speed Test

 

 

 

 

 

 

 

 

 

 

 

 

 

Heading

 

Ground Speed

 

Date 12/12/13

 

 

 

 

 

 

 

 

 

 

30

 

238

 

Alt

8,000

ft

 

 

 

 

 

OAT

51

Deg. F

 

300

 

221

 

RPM

2,600

 

 

 

 

 

 

MAP

23.4

inches

 

210

 

242

 

Fuel Flow

18.7

GPH

 

 

 

 

 

Peak EGT

1,290

Deg. F

 

120

 

261

 

EGT

1,190

Deg. F

 

 

 

 

 

 

 

 

 

 

 

240.5

kts

 

 

 

 

The only difference between the runs, other than the speed mods was that it was 11 deg. cooler with resultant increase in MAP and Fuel Flow.  Not sure how to interpret the temp difference.  Obviously the engine made more HP, on the other hand the air was thicker.  Even tradeoff?

 

Here are the speed mods I made:

 

a)      Gap Seals:

1)      Both sides of Rudder

2)      Upper and lower Elevator

3)      Upper and lower Flaps

b)      Antenna base fairings with RTV

c)       Various seams and interfaces with RTV and/or Tape

 

Overall, I am fairly pleased with the results – although it took longer than I thought and I spent way too much time on my back on a creeper.

 

One minor drawback – when flaps are deployed my airplane “sings” to me.  High pitched humming sound – not objectionable.  In fact it could be considered a safety feature!

 

I think I am going to try it again to see if I can get more.  Here are my candidate improvements:

 

d)      Flap hinge fairings – there has got to be a couple of knots with those

e)      Bottom of ailerons – I have been told that there is a knot there

f)       My speedbrakes are slightly recessed and some of the screws are “boogered” or stand proud.  If I get them flush and smooth the screws that might be worth something.

 

As always comments, suggestions, expressions of incredulity, and explanations as to why the only reason for the increased speed is the decreased air temp. are welcome!

 

D. Brunner

N241DB

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