Mailing List lml@lancaironline.net Message #65796
From: <Sky2high@aol.com>
Subject: Re: [LML] Lancair IV nose strut
Date: Sun, 9 Jun 2013 17:45:05 -0400 (EDT)
To: <lml@lancaironline.net>
D.O.,
 
1. Check that all external screws are torques including the safety wired ones (cut the wire, torque, re-wire.
 
2. Remove the fork and check for fluid on the top of the fork under the flange.  If so, internal leak and return to Lancair for internal seal service.
 
3. If not, follow the SB for replacing the strut fluid (20 or 30 weight motorcycle fork oil) and restore gas pressure with Nitrogen.......
 
Scott Kkrueger
 
In a message dated 6/9/2013 4:35:08 P.M. Central Daylight Time, doramsey@gmail.com writes:
Just days before my first conditional inspection was due, I noticed my nose strut was lowered with only about inch to 1.5 inches before bottoming out.    I dont have any experience with struts and assumed some slow leakage must have occurred over the year and I reinflated the strut during the conditional inspection.   Over the next 24 hours the strut lowered again.  I pressurized again thinking maybe I got a piece of trash in the shrader valve and it was leaking.  Once again it deflated slowly.   I checked for external leaks with soapy water on the shrader valve and all the fittings and have found none.   

For background, in the final stages of construction I took my old kits strut and sent to Lancair and had them overhaul it and install the new centering device.   That was 6-9 months before first flight.   In the first year I put 210 hours on the bird with approximately 200 landings.  I fortunately had no hard landings during that time period.  

So I have some sort of failing strut in what I consider a relatively short period of time.  Is this normal?   Does anyone have a troubleshooting manual or ideas?  All I can come up with is that perhaps the top o-ring is leaking nitrogen into the oil side.   The only evidence I can think of for that is that when charged with 300psi, the strut extends to 2 5/8 inch exposed shaft.  I seem to recall that I had 3 inches when I pressurized it during install.   Perhaps further evidence or at least confusion on my part is that after inflation I get a small amount of some sort of oil out the shrader valve as I remove the nitrogen connection.  I would not think that oil should be up there.  Any help would be appreciated.

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