X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Sender: To: lml@lancaironline.net Date: Fri, 09 Mar 2012 22:55:48 -0500 Message-ID: X-Original-Return-Path: Received: from nm36-vm5.bullet.mail.bf1.yahoo.com ([72.30.238.141] verified) by logan.com (CommuniGate Pro SMTP 5.4.4) with SMTP id 5435843 for lml@lancaironline.net; Fri, 09 Mar 2012 21:27:40 -0500 Received-SPF: none receiver=logan.com; client-ip=72.30.238.141; envelope-from=chris_zavatson@yahoo.com Received: from [98.139.212.153] by nm36.bullet.mail.bf1.yahoo.com with NNFMP; 10 Mar 2012 02:27:06 -0000 Received: from [98.139.212.240] by tm10.bullet.mail.bf1.yahoo.com with NNFMP; 10 Mar 2012 02:27:06 -0000 Received: from [127.0.0.1] by omp1049.mail.bf1.yahoo.com with NNFMP; 10 Mar 2012 02:27:06 -0000 X-Yahoo-Newman-Property: ymail-3 X-Yahoo-Newman-Id: 615829.99351.bm@omp1049.mail.bf1.yahoo.com Received: (qmail 50052 invoked by uid 60001); 10 Mar 2012 02:27:06 -0000 DomainKey-Signature:a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; h=X-YMail-OSG:Received:X-Mailer:References:Message-ID:Date:From:Reply-To:Subject:To:In-Reply-To:MIME-Version:Content-Type; b=EWt7KD10qVA5qlj7czeTRiAiPZaSo7/rFsKZa7JSVw4QyFd2P5lAlF8b5c0coY8fg6pWJPaKmFGOsDxG+elolEhSl+D2QN2LXtA2DYcwwt2LKI1etIjh6PQ1wDf2fXOucfOX6oypM6v1gRiaQvuVpEdmvTAMdgifBIdsuYVjejw=; X-YMail-OSG: QXKdUg8VM1mkPf4mkMeswdT9.SHAizOSxJpWl0k61zjhv5B od8kUA_lQE6iGy.ykMFTS846JoGjG30G8iqorGMbfK4d5kizH_Po42x0oHE. wuszqllyZTxysumrjWsNh4pZEUIqlmFz5i2bN3ycK_rGDaQEm_7_TSlmRGj. qyRSLd047xj6CdWnpHDdADIzGqC059qNIULONMBSCFJNgIxbbElNZt3Oovxz VOoSJFD9a3w34IlD5E0TxyfV1KkTXCHE6bWDw.d7hFi6XWcnLR7.Xi9qy4Sc Dgd8F_ip9BQaWaJxvYDM3ol0fj9sKm10_LqboBxBZm_atySkWhdF0sykNgy0 zTNvWeZt_aS3UKKjeaWKwG_ZyFsdWvwfNR9iCswrrvhsGhnYoveShXA5uQ7j St5J3AI0IADTS7TRXTDcFdMQrZlTAbr6hT_r2srGbNf6lN_eNk2YbR6Titov MYREJmyriFgJYdlVBKlFJkv9sMpoeng6qJyEhFz84Ibq3FT_9GeVwt5K_Mz1 qENeC.MUfLYc3ZrEwzsA4T0MsisfVtcI.LvRbyKqXHQX1Piym_L3ckw-- Received: from [12.130.164.194] by web160405.mail.bf1.yahoo.com via HTTP; Fri, 09 Mar 2012 18:27:06 PST X-Mailer: YahooMailWebService/0.8.116.338427 References: X-Original-Message-ID: <1331346426.49345.YahooMailNeo@web160405.mail.bf1.yahoo.com> X-Original-Date: Fri, 9 Mar 2012 18:27:06 -0800 (PST) From: Chris Zavatson Reply-To: Chris Zavatson Subject: Extension Failure X-Original-To: Lancair Mailing List In-Reply-To: MIME-Version: 1.0 Content-Type: multipart/alternative; boundary="-489199024-1337618484-1331346426=:49345" ---489199024-1337618484-1331346426=:49345 Content-Type: text/plain; charset=utf-8 Content-Transfer-Encoding: quoted-printable Lorn wrote: <>=0ALorn,=0AI would be careful with that conclu= sion.=C2=A0 =0AThe failure to extend, or more accurately, the failure to fu= lly extend, on the 320/360 gear is one mode that hasn=E2=80=99t really been= discussed in any great detail on the LML.=C2=A0 It is certainly at least a= s important of the hydraulic lock that has seen a lot of attention.=0AWhen = retracted, the landing gear stores a lot of potential energy.=C2=A0 Gravity= , and in the case of the Outback Gear, aerodynamics, are trying to pull the= gear out of the wells.=C2=A0 This stored energy becomes very significant d= uring the extension cycle.=0AWhen =E2=80=98gear down=E2=80=99 is selected, = the pump pushes the spool against the up-side poppet to open the =E2=80=98u= p=E2=80=99 circuit.=C2=A0 This unlocks the high side circuit and allows the= gear to start down.=C2=A0 Initially the gear isn=E2=80=99t driven down by = the pump. =C2=A0Instead it is pulled down by gravity.=C2=A0 The initial vol= ume flow rate generated by falling gear is more than the return side of the= pump can absorb.=C2=A0 This in-rush and backing up of fluid generates a pr= essure spike that impinges on the face of spool.=C2=A0 If high enough, it w= ill begin to push the spool back and start to close off the poppet valve.= =C2=A0 As this occurs, back pressure is transmitted though the high-side ci= rcuit, through the cylinders, all the way back to the low side circuit and = corresponding pressure switch.=C2=A0 If the pressure spike climbs to the lo= w side pressure switch setting, the pump will shut down.=C2=A0 This is a ve= ry fast and dynamic event.=C2=A0 Several key factors come into play:=C2=A0 = The pressure generated by the inrush of fluid from the descending gear decays very quickly;=C2=A0= The pump is transfer fluid at a near constant rate;=C2=A0 The pressure spi= ke takes a finite time to propagate;=C2=A0=C2=A0 And finally the pump has i= nertia.=C2=A0 Even if the pressure spike momentarily reaches the low side p= ressure switch setting and power is cut to the pump, the spool down of the = motor combined with the rapidly decreasing push from the gear can enable th= e spike to drop back below the pressure switch setting.=C2=A0 This can be h= eard as a hesitation in the pump shortly after gear down is selected.=C2=A0= It can also be observed when monitoring system pressure during the event.= =C2=A0 If the spike is long enough in duration, the pump can be shut down c= ompletely with the system remaining in a stable condition.=C2=A0 In that ca= se:=0A1.=C2=A0=C2=A0=C2=A0=C2=A0=C2=A0=C2=A0 Both high and low sides will b= e pressurized at a value higher than the low side pressure switch (550 psi = in a nominal case)=C2=A0 =0A2.=C2=A0=C2=A0=C2=A0=C2=A0=C2=A0=C2=A0 The spoo= l will be centered =0A3.=C2=A0=C2=A0=C2=A0=C2=A0=C2=A0=C2=A0 The gear down = pressure switch is open (pressure just above set-point)=0A4.=C2=A0=C2=A0=C2= =A0=C2=A0=C2=A0=C2=A0 The gear up pressure switch is closed=C2=A0 (pressure= between high and low set points)=0AIn this state, the gear can still be re= tracted, but not further extended.=C2=A0 The system is in a state where it = thinks it is fully extended. =C2=A0This condition will unfortunately not be= corrected with Wolfgang=E2=80=99s module.=0A=C2=A0=0ASo how does one resol= ve the issue long tem?=C2=A0 The solution is actually quite simple; Increas= e the pressure setting of the low side pressure switch.=C2=A0 As the pressu= re switch setting is increased, the pressure spike has less influence and t= he duration of the pump interruption decreases.=C2=A0 Once the setting is h= igher than the pressure spike, there is no longer any interruption in pump = operation and the gear always extends normally.=0A=C2=A0=0AChris Zavatson= =0AN91CZ=0A360std=0Awww.N91CZ.net=0A=0A=0AFrom: Lorn H Olsen =0ATo: lml@lancaironline.net =0ASent: Monday, February 20, 2012 4:58 AM= =0ASubject: [LML] Re: 320/360 Hydraulic Pressure Switch=0A=0AAngier,=0A=0AI= f you are flying and the gear doesn't come down, opening the dump valve for= a fraction of a second and then closing it, fixes the problem.=0A=0AOn a c= limb out your switch would work but the problem only occurs when there is a= t least a 50=C2=B0F temperature raise. Why not just land and open a fitting= ? To see if you are going to have a problem on the ground, just open and th= en close the dump valve. The pump should run. If it doesn't, you will have = to open a fitting to relieve the pressure. You could also install pressure = gauges and just look at them.=0A=0AThe pressure gauges are probably the 1st= extra item that should be installed.=0A=0AThe problem with all of the abov= e solutions is that they can require a pilot's time at the worst possible m= oment.=0A=0ANone of the above solutions would have stopped me from having a= gear up landing. At the OM, on an IFR approach, I put the gear lever down.= It was very turbulent. I was busy keeping the dirty side down. At 500' I w= as crabbed 45=C2=B0. The wind was 6kts on the ground. I just didn't notice = that both switches were open.=0A=0AWolfgang's pressure switch closer would = have saved my bacon.=0A=0ALorn=0A=0A> From: "Greenbacks, UnLtd." =0A> Date: February 17, 2012 1:07:36 PM EST=0A> =0A> Seems to me th= e simplest and least expensive option would be to install a momentary on sw= itch in the cockpit to override and close the open pressure switches.=0A> = =0A> Just my 2 cents.=0A> =0A> Angier Ames=0A> N3ZQ=0A=0A=0A--=0ALorn H. 'F= eathers' Olsen, MAA, ASMEL, ASES, Comm, Inst=0ADynaComm, Corp., 248-345-050= 0, mailto:lorn@dynacomm.us=0ALNC2, FB90/92, O-320-D1F, 1,800 hrs, N31161, Y= 47, SE Michigan=0A=0A=0A--=0AFor archives and unsub http://mail.lancaironli= ne.net:81/lists/lml/List.html ---489199024-1337618484-1331346426=:49345 Content-Type: text/html; charset=utf-8 Content-Transfer-Encoding: quoted-printable
Lorn wrote: <= ;<None of the above solutions would have stopped me from having a gear u= p landing. =E2=80=A6=E2=80=A6.
Wolfgang's pressure switch closer would h= ave saved my bacon.>>
= Lorn,
= I would be careful with that conclusion. 
= The failure to extend, or more accurately, the failure= to fully extend, on the 320/360 gear is one mode that hasn=E2=80=99t reall= y been discussed in any great detail on the LML.  It is certainly at least as important of the hydraulic= lock that has seen a lot of attention.
= When retracted, the landing gear stores a lot of poten= tial energy.  Gravity, and in= the case of the Outback Gear, aerodynamics, are trying to pull the gear ou= t of the wells.  This stored = energy becomes very significant during the extension cycle.
When =E2=80=98gear = down=E2=80=99 is selected, the pump pushes the spool against the up-side po= ppet to open the =E2=80=98up=E2=80=99 circuit.  This unlocks the high side circuit and allows the gear t= o start down.  Initially the = gear isn=E2=80=99t driven down by the pump.  Instead it is pulled down by gravity.  The initial volume flow rate generated by falling= gear is more than the return side of the pump can absorb.  This in-rush and backing up of fluid generat= es a pressure spike that impinges on the face of spool.  If high enough, it will begin to push the spool= back and start to close off the poppet valve.  As this occurs, back= pressure is transmitted though the high-side circuit, through the cylinder= s, all the way back to the low side circuit and corresponding pressure swit= ch.  If the pressure spike cl= imbs to the low side pressure switch setting, the pump will shut down.  This is a very fast and dynamic = event.  Several key factors c= ome into play:  The pressure = generated by the inrush of fluid from the descending gear decays very quick= ly;  The pump is transfer flu= id at a near constant rate;  = The pressure spike takes a finite time to propagate;   And finally the pump has inertia.  Even if the pressure spike momen= tarily reaches the low side pressure switch setting and power is cut to the= pump, the spool down of the motor combined with the rapidly decreasing pus= h from the gear can enable the spike to drop back below the pressure switch= setting.  This can be heard = as a hesitation in the pump shortly after gear down is selected.  It can also be observed when monitorin= g system pressure during the event. = If the spike is long enough in duration, the pump can be shut down = completely with the system remaining in a stable condition.  In that case:
1= .    = ;   Both high and low s= ides will be pressurized at a value higher than the low side pressure switc= h (550 psi in a nominal case) 
= 2.   &nbs= p;   The spool will be = centered
= 3.   &nbs= p;   The gear down pres= sure switch is open (pressure just above set-point)=
4.=     =    The gear up pressure= switch is closed  (pressure = between high and low set points)
<= FONT face=3DCalibri>In this state, the gear can still be retracted, but not= further extended.  The syste= m is in a state where it thinks it is fully extended.  This condition will unfortunately not be correcte= d with Wolfgang=E2=80=99s module.
<= ?xml:namespace prefix =3D o ns =3D "urn:schemas-microsoft-com:office:office= " /> 
So how does one res= olve the issue long tem?&nbs= p; The solution is actually quite simple; Increase the pressure sett= ing of the low side pressure switch. = ; As the pressure switch setting is increased, the pressure spike ha= s less influence and the duration of the pump interruption decreases.  Once the setting is higher than t= he pressure spike, there is no longer any interruption in pump operation an= d the gear always extends normally.
<= o:p> 
<= FONT face=3DCalibri>Chris Zavatson
<= FONT face=3DCalibri>N91CZ
<= FONT face=3DCalibri>360std
<= FONT face=3DCalibri>www.N91CZ.net


From:= Lorn H Olsen <lorn@dynacomm.us>
To: lml@lancaironline.net
Sent: Monday, February 20, 2012 4:58 AM
= Subject: [LML] Re: 320/360 Hyd= raulic Pressure Switch

Angier,

If you are flying= and the gear doesn't come down, opening the dump valve for a fraction of a= second and then closing it, fixes the problem.

On a climb out your = switch would work but the problem only occurs when there is at least a 50= =C2=B0F temperature raise. Why not just land and open a fitting? To see if you are= going to have a problem on the ground, just open and then close the dump v= alve. The pump should run. If it doesn't, you will have to open a fitting t= o relieve the pressure. You could also install pressure gauges and just loo= k at them.

The pressure gauges are probably the 1st extra item that = should be installed.

The problem with all of the above solutions is = that they can require a pilot's time at the worst possible moment.

N= one of the above solutions would have stopped me from having a gear up land= ing. At the OM, on an IFR approach, I put the gear lever down. It was very = turbulent. I was busy keeping the dirty side down. At 500' I was crabbed 45= =C2=B0. The wind was 6kts on the ground. I just didn't notice that both swi= tches were open.

Wolfgang's pressure switch closer would have saved = my bacon.

Lorn

> From: "Greenbacks, UnLtd." <N4ZQ@= VERIZON.NET>
> Date: February 17, 2012 1:07:36 PM EST
> =
> Seems to me the simplest and least expensive option would be to in= stall a momentary on switch in the cockpit to override and close the open p= ressure switches.
>
> Just my 2 cents.
>
> Angier= Ames
> N3ZQ


--
Lorn H. 'Feathers' Olsen, MAA, ASMEL, A= SES, Comm, Inst
DynaComm, Corp., 248-345-0500, mailto:lorn@dynacomm.us<= BR>LNC2, FB90/92, O-320-D1F, 1,800 hrs, N31161, Y47, SE Michigan

--
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