Mailing List lml@lancaironline.net Message #57152
From: George Shattuck <gws37@plantationcable.net>
Sender: <marv@lancaironline.net>
Subject: LNC2 Hydraulic hoses
Date: Tue, 11 Jan 2011 17:24:28 -0500
To: <lml@lancaironline.net>
For those bulders and flyers out there who are about to take on the task of making hoses, here is a bit of information that could help.
 
From the Aircraft Spruce catalog:
 
Hose part #303-4, Aeroquip 303 hose
Hose fittings part #491-4, Aeroquip 491 hose fittings
 
The outside of the end of the hose has to be trimmed up a little to make it thread into the hose socket easier and not pinch down the interior of the hose.  I used a dye grinder (Makita 25,000 RPM) to carefully trim off some of the fabric weave and clean up the wire braiding a bit.  The hose threads into the socket with left hand threads.
 
I tightened (very tightly) an AN fitting into the hose nut, lubricated the inside of the hose and the nipple threads with LPS2, and after starting the nipple into the hose/hose socket by hand, turned it all the way in with a wrench.  After bottoming out, back off a quarter turn to give the hose nut a little play. 
 
The finished hose must be cleaned out carefully.  I found that the nipple would pick up a little of the interior of the hose and push it ahead as it is threaded in.  I used a wire coat hangar to push out the debris, then poured hydraulic fluid through the hose over and over, plus blew compressed air through.  Sighting through the hose against a white background checked for a clean, unobstructed hose.
 
The very thin rubber protective covering on my old (1989 kit) hoses has become dry and brittle and began to crack and break off (see picture).  I don't view this with great alarm, rather as an ongoing maintenance task.  I have replaced some hoses, and covered other hoses with a product called "Rescue Tape" to await warmer weather and better working conditions.  My previous postings concerning the rescue tape ignited quite a flurry of comments.
 
George Shattuck
LNC2, 1500 hours
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