Mailing List lml@lancaironline.net Message #54026
From: Robert Pastusek <rpastusek@htii.com>
Sender: <marv@lancaironline.net>
Subject: RE: [LML] Re: Fuel Planning
Date: Tue, 29 Dec 2009 12:53:37 -0500
To: <lml@lancaironline.net>

Gentlemen,

 

I’d like to weigh in with Grayhawk on the “when to refuel” issue. I have a TSIO-550 powered Lancair IV-P that has 6+ hours of fuel aboard when fully filled; more if I slow it down a bit. After 400+ flight hours in the past 1 ½ years, I am very comfortable with the fuel consumption rate, and the amount remaining at any given time. I installed an Electronics International MVP-50 engine/aircraft monitoring system, along with EI’s standard capacitance fuel probes. The probes measure actual fuel in the tanks, and the MVP-50 separately integrates measured fuel flow over time to calculate total fuel burned/total fuel remaining. (oth the MVP-50 and Chelton EFIS systems use this latter information to project distance and time to fuel exhaustion, as do other EFIS.)

 

As standard procedure, I check the fuel added to each tank each time I fill up completely, and compare it to the tank probe-measured fuel remaining. Over time, I have confirmed that on level ground the fuel calibration is accurate within 2 gallons at all fuel amounts for each tank. This is not true in flight, however. The displayed fuel quantity varies only slightly (estimated at less than 10% for moderate climbs or descents—using pitch angles the airplane can sustain for the time needed for the fuel quantity measurement to stabilize), however even a slight amount of yaw causes the measured quantity to vary significantly. I can generate fuel measurements of half to twice what’s actually in each wing --when they are partially filled--by sustained excessive out of trim conditions in yaw. When the aircraft is returned to a level pitch and a yaw-trimmed position, the fuel quantity measures within 2 gallons of actual for all amounts—as on the ground. I tested this extensively during initial flight testing, and possibly could improve it with a re-calibration? I have resisted doing this because it is well within my allowable tolerance now, and as someone else on the list pointed out, there’s always a chance to “dis-improve” what I now have.

 

The reason I am very confident in my fuel measurement/management system is that I cross-check the quantity required to refill each tank with the corresponding fuel quantity indicator, and then with the total computed fuel burn since last fill up. Unlike the quantity probes, the fuel burned calculation performed by the MVP-50 is very easy to re-calibrate, and over time I have refined it such that it is consistently within 2% of the actual fuel burned, no matter what the flight conditions or power setting.

 

Both the quantity and totalizer values are alarmed on my MVP-50 to indicate low fuel in each tank and low total fuel remaining, and I tested this function during flight test as well. The result is that I have two very reliable, independent instrumentation systems to measure fuel burn/fuel remaining, and the ability to check the calibration/accuracy with each fill-up. I also know that I have 6+ hours fuel aboard after fill-up WITH MY NORMAL OPERATING METHODS. I also alarmed the fuel flow above 45 GPH to indicate a possible fuel leak, but this is a reliable indicator for only some of the failure modes—still, another useful feature of the MVP-50.

 

I think each pilot should use a system he/she is comfortable with, and dealing very conservatively with fuel and icing will provide a longer life expectancy! Still, I believe the instrumentation and monitoring systems now available actually allow us to fly safely without filling the tanks at every stop—as I did faithfully 30 years ago…  Also, if you’re still building, I can recommend, without reservation, EI’s MVP-50 engine/aircraft monitoring system. It’s been one of the most reliable and useful instrumentation systems on my airplane…for this and other functions.

 

Bob

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