Mailing List lml@lancaironline.net Message #5345
From: Marvin Kaye <74740.231@compuserve.com>
Sender: Marvin Kaye <74740.231@compuserve.com>
Subject: TCM crankshaft news
Date: Mon, 1 May 2000 10:42:31 -0400
To: Lancair Mail List <lancair.list@olsusa.com>
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In case any of you Continental owners haven't been contacted by TCM yet,
and you don't subscribe to AvWeb's AvFlash, here is a reprint of several
articles from this morning's issue.  This whole situation is pretty amazing
to me, given the cost of those engines...


FAA: YOU *WILL* DRILL TWO HOLES IN YOUR TCM CRANKSHAFT PROP FLANGE...
As expected, the FAA signed off on Emergency Airworthiness Directive
2000-08-51 Friday, and will be mailing it to owners of TCM 360-, 470-,
520- and 550-series engines next week.  The AD puts the force of law
behind TCM's MSB 00-5, which affects about 1,100 engines with cranks
manufactured between April 1998 and March 2000.  The AD requires that
within the next 10 hours two core samples be bored from the crankshaft's
propeller flange and be sent to TCM in Mobile, Ala., for metallurgical
testing.  The action was prompted by 11 in-flight crankshaft failures,
ultimately attributed to improperly processed steel.


..WHILE OWNERS AND MECHANICS GRIPE AND SQUIRM...

Reactions of owners and mechanics ranged from disbelief to extreme
discomfort.  Upon first reading MSB 00-5, lots of A&Ps were heard to
grumble, "They can't be serious ... no way are they going to get ME to
drill holes in a crankshaft!" or words to that effect.  TCM's customer
support group in Mobile was deluged with calls, but indicated that
viewing TCM's instructional video made many A&Ps more comfortable about
undertaking the procedure.  Based partially on early feedback from the
field, TCM issued Revision A of MSB 00-5 on Friday, making a few changes
to the list of affected serial numbers and adding several additional
paragraphs to the instructions.


..IT'S AN UGLY JOB, BUT SOMEBODY HAS TO DO IT

Meantime, TCM customer support continued to ramp up to get the 1,100
affected engines inspected and back in the air as quickly as possible.
In the two weeks since MSB 00-5 was first issued, TCM has been in
contact with the owners of roughly 450 of the affected engines.  TCM's
engineering chief John Barton told AVweb that the factory now has 130
of the special boring tools, and 100 of them are in the field at FBOs,
with the rest to follow shortly.

  NOTE: AVweb's Newswire <http://www.avweb.com/newswire/news0018a.html>
  includes the complete text of emergency AD 2000-08-51.  For an in-
  depth report on the TCM crankshaft situation, see AVweb's recent
  NewsWire coverage at <http://www.avweb.com/newswire/news0016a.html>.
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