Mailing List lml@lancaironline.net Message #52245
From: Robert Pastusek <rpastusek@htii.com>
Sender: <marv@lancaironline.net>
Subject: RE: [LML] Fuel flow issue
Date: Mon, 20 Jul 2009 08:21:23 -0400
To: <lml@lancaironline.net>

Scott K wrote:

 

I have a question.

Today while flying my first take off was normal.  The second take off my fuel flow

on takeoff went up to 19.0gph then back down to 12.2 after rotation then

slowly went back to normal.  Cruised around ok for 15 min then back to the airport

for a couple of circuits.  No electric boost pump except I turned it on for landing. 

Next take off the same thing but max Flow on take off was 18.5gph for half a second then

it went back down to 14.5.  Turn on the electric boost and within 2 seconds its back up to 20.5gph.

Landed and on a back track for another circuit the engine stalled.  Restarted right away with

no issues.  Next circuit same issue.  Up to 18.0gph then down to 15.0 while rolling down

the runway, hit the boost pump and within 2 seconds all is well.  On downwind switch the

boost pump off and the fuel flow stays in normal ranges.  Take off left or right tank, same issue.

Fuel 25 gal in each tank.

 

Fuel pressure stays normal the whole time.  I checked for water in the tanks and gascolator.

I checked underneath the cowl for anything out of place.

 

Engine fuel pump rebuild required??  What do you think??

Any advise would be appreciated.

 

 

Scott,

 

This sounds like a classic case of fuel vaporization to me. The fact that the electric boost pump helps tends to support this hypothesis as the pump adds pressure, causing the fuel to re-liquify (stop boiling) in the engine compartment.

 

Fuel vaporization is caused by the hot engine—and is exacerbated by low air flow on the ground, but it could be aided by lines being too close to hot exhaust air/pipes, or not wrapped/insulated. I’d recommend a second set of eyes to look over the fuel line routing and insulation in the engine compartment. My IV-P has a shroud around the gascolator that receives cool air through a SCAT tube from the top front of the engine for just this purpose. Ditto for the shroud around the engine-driven fuel pump/controller.

 

This is not a trivial, nor an uncommon issue in the summer, but needs to be looked at carefully. Although the problem is usually corrected as you accelerate and draw in cooler air on takeoff, it can, and has caused loss of power at this critical time…a true attention getter, if not accident.

 

This one is worth spending some time on IMHO, but look at these things before you tear into the fuel pump, etc.

 

Bob

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