Mailing List lml@lancaironline.net Message #42299
From: Bill Wade <dhc1@gwi.net>
Sender: <marv@lancaironline.net>
Subject: Re: [LML] LIVP Oil Pressure Question (TSIO550E)...Fluctuations Noted
Date: Fri, 25 May 2007 15:37:06 -0400
To: <lml@lancaironline.net>
LIVP Oil Pressure Question (TSIO550E)...Fluctuations Noted
Hello Jeff-
               A few WAGS:
 
  Do the connectors have a wire sleeve and are they crimped with a ratchet crimper? I had a fluctuating EI fuel pressure gauge and the shop had used automotive crimpers. I recrimped or replaced the connectors and the problem went away.
 
  Is the engine new as opposed to reman? I bought a new replacement engine from TCM and discovered the seat for the pressure relief was rough. It had to be faced with a hand tool supplied by the tech rep. If it was a reman I think the odds are against that having gone unnoticed in previous runs.
 
  I have an aerobatic Continental IO-360 in my Chipmunk. When I bought the plane the oil pressure would be stable when cold but fluctuate erractically when hot. I did a lot of of testing looking for a correlation to power settings, tried adjusting the pressure relief, even changed the spring and plunger; no good. En route to OSH the pressure dipped to 0 briefly then came back up. Quick landing, fiddle with the relief, ground run was fine. A while later in cruise it happened again. Landed, replaced the engine with new. On test flight, the SAME fluctuations! Refacing the seat didn't help (see above). TCM didn't know what to do. Turns out it was cavitation- the Christen valve and hoses used for Lycomings (-10) is too small for the Continental. At cruise settings there just wasn't enough oil getting to the pump. The engine was originally used for a military trainer down under- the manufacturer discovered they had to make their own valve body with -16 fittings. That solved my problem. Do the fluctuations go away at lower RPM settings? If so there might be a restriction in the pump supply.
 
 The TSIO-550 Overhaul Manual shows that the pump body is sealed with silk thread. I know nothing about it but if there was a pinhole leak in the right area?
 
  I think the mechanical gauge makes sense as a check but it's another hole to seal for pressurization.  -Bill Wade
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