Jonathan, Thanks for the additional information - I wrote this before
reading your piece.
In a message dated 10/19/2005 8:52:31 A.M. Central Standard Time,
walter@advancedpilot.com writes:
If the
claim is that altering timing with electronic ignition will
increase HP,
then I have a problem with that. I have a neat little
chart out of
Taylor which shows HP change related to timing changes and
it is
underwhelming how much change is NOT seen as timing is
altered.
Walter, et al,
Darn, I still don't have a copy of Taylor Vol 1. Because of that I
don't know what other variables were being controlled. Oh well, see below:
First, some terms we can all agree on. After starting, an aircraft
engine runs with the spark occurring some Degrees (D) Before Top Dead
Center (BTDC). Before the piston reaches its' highest travel in the
cylinder. This allows for the time it takes to finish the compression
stroke, burn the fuel and reach some maximum high cylinder
pressure some degrees after top dead center (ATDC), during which the most
work can be done by the piston over a certain range of rotational degrees
in the down (expansion) stroke. Many aircraft engines are timed to
fire the plug 25 degrees BTDC - not an arbitrary number, but one that is a
compromise providing good operation over a range of mixtures, RPMs and
compression ratios including its corollary - altitude air pressure - if the
timing is fixed, as in magnetos. Thus, 25 DBTDC is useful over a broad
range of power settings. At 2500 RPM, the engine is rotating 15,000
degrees per second and, at 25 DBTDC that is merely 1.67
milliseconds BTDC. Generally, advancing the spark means earlier or
greater than 25 DBTDC and retarding the spark would mean later or less than
25 DBTDC.
In examining many computer adjusted spark timing schemes, 2400-2600 RPM and
21" - 24" MAP generally yield about 25 DBTDC for engines with a compression
ratio (CR) below 8.6:1. Higher CRs suggest a reduction in the base
spark advancement regime (retard or later than 25 DBTDC), as do very
high power settings so that the optimal cylinder pressure is reached at the
right time. Likewise, low power settings suggest advancing the spark for
the same purpose. Lower power settings are frequently reached by flying at
higher altitudes (say above 8000 MSL and Wide Open Throttle or WOT), where even
high CRs can't completely compensate for lower ambient pressures.
Note that induction pressures are maintained by engines equipped with
superchargers or turbochargers and have low CRs. So, in
discussing only normal aspirated engines:
Do timing changes increase HP?
One might additionally ask, relative to what? Not more than the laboratory
engine can deliver (all other things being equal), but adjusting the timing to
deliver the best, non destructive cylinder pressure can have a beneficial effect
on performance. The aircraft engine cam may be timed (valve
timing) to deliver max torque at 2500 RPM, but HP is also related to
RPM. Where:
HP = (Torque x RPM)/5252
Thus, HP rises as RPM increases to some practical limit. Thrust is another
story.
Do timing changes provide more efficient fuel consumption?
At low power settings, (more importantly, high altitudes Wide Open
Throttle), spark advance can better utilize fuel burned in the
cylinder. Thus, higher CHTs, Lower EGTs and lower fuel burn for the same
or more power (again, trying to reach optimal cylinder pressure).
EIs, used in cars for many years, provide additional benefits because of
consistent, high energy sparks to plugs with exotic metals and larger gaps that
are more effective at always lighting the fire. Consider the many EI
systems available or being developed for aircraft engines that do indeed alter
the spark timing - PRISM, P-MAGs, LASAR, ElectroAir, EPIC, TCM FADEC,
etc.
Gross spark mistiming of any engine can lead to its destruction - too early
or late can result in extreme cylinder pressures at the wrong time. It
also depends on the engine since some large displacement engines are "sensitive"
because they got that way by boring and stroking a lesser capacity cylinder,
thus weakening its structure.
BTW, without going into the circumstances, my original IO 320 ran for 20
hours on magnetos with less than optimal timing - when finally measured, it
was 34 DBTDC. Yes, it ran hot and rough, rationalized as
symptoms of a new engine. There was no evidence that the engine was
damaged.
Scott Krueger
AKA Grayhawk
Lancair N92EX IO320 SB 89/96
Aurora, IL
(KARR)