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From: Sky2high@aol.com
Dan,
I will find the page in the 235 converted to the original 320/360 build
manual and maybe the page in the POH (if I remember correctly) that
describes
this circuit and put them out on LML.
The relays supplied by Lancair are similar to old Ford starter relays meant
for high current (inductive) loads but intermittent use as opposed to the
master relay - they have contactor terminals, S+, I and the body which must
be
grounded because S+ is the positive voltage switched to one side of the coil
and the other side is grounded thru the case. Remember that master relays
generally have one side of the coil internally wired to the "BAT" marked
contactor terminal connected to the anode and are activated by switching the
other
side of the coil to ground by the master power switch.
The Legacy wiring is the same in this regard.
Additionally, consider this: The "I" (indicate) terminals on these relays
are to be joined and routed to the "pump running" indicator light. Many
people use 18-20 AWG wire for this purpose BUT the tap is from the contactor
that
carries the motor power - usually thru 8 AWG wire and a 50 Amp breaker. If
that indicator wire is ever shorted, it may burn before it ever triggers the
50 A breaker. In my airplane, diodes separate the two relays (no backfeed
to
the motor alllowed thru a stuck relay) and an in-line 5 Amp fuse protects
the
indicator wire. At least the last Legacy circuit I saw uses low current
diodes to separate the relays and, hopefully, they would blow before the
indicator wire burned.
You can only imagine the havoc caused by the overheating and malfunction of
one of the gear pump relays. Some of you may remember my story of Arnie and
I flying our Lancairs to Reno in September, 2001 - a story entitled "The
Flight of Two Madmen". He had such a relay failure on takeoff from Ogden, UT
on
our way home after 911. On a Sunday yet, but a local Napa Parts store had a
replacement relay. Note that he used to have his relay circuit going thru a
"MISC" breaker - not now.
Scott Krueger AKA Grayhawk
Lancair N92EX IO320 SB 89/96
Aurora, IL (KARR)
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