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Several different techniques are being used on composite aircraft to
produce the antenna ground plane required by a 'spherics (Stormscope)
and a TCAS-type traffic alert. I started an investigation into the use
of a metallized graphite scrim that could be easily applied. At this
point that application is questionable because the Ryan TAS operating
frequency is 1 GHz and the wavelength is so short that the open spaces
in the scrim might become re-transmitting antennae. Jury's still out
on that one. However the engineers at Ryan like Bob Schofield have
been helpful beyond measure, and here is what I have gleaned from them
so far:
The ground plane must be VERY conductive. The resistance from center
antenna attach point to aircraft ground must be less than 10
milliOhm - 0.01 Ohm. Don't try to measure that with the VOM that you
bought at NAPA. The plane must be symmetrical along 2 axis fore-aft
and
port-starbord. Curved to match the fuselage shape is OK.
A ground plane of solid metal foil seems to work best. Conductive
paints based on Ni or Ag plated copper will NOT work over time. Tests
on composite helicopters have shown that the painted plane is effective
initially but after one year begins to degrade. The engineers theorize
that the paint becomes brittle with age and begins to crack. That
leaves slots that re-transmit and isolated islands that are not
grounded. The situation would be worse with a pressurized aircraft
where the skin walls flex out and back with every flight, so a definite
no-no for the Lancair IV-P and ES-P.
One material recommended is a thin Al foil available from
McMaster-Carr, p/n 9060K16. It is dead soft, 0.005" thick, and comes
in rolls 36"
wide by 100 feet long. The full rolls cost $145 - hopefully your
avionics shop
will sell you smaller quantities. Typical installations require two
pieces about 3 ft by 3 ft each. The material is soft enough to conform
to
curves and bumps on the cabin deck and overhead, and could be adhered
with a contact spray like 3M 7700. The ground plane must be connected
to the aircraft ground with at least two 12 to 14 ga. wires - do not
rely on the coax cable shield to ground the plane.
The external antenna should be mounted over a thin Al sheet cut the
exact
same footprint as the antenna. That sheet should be affixed to the
fuselage with two 6/32 countersunk machine screws that go through the
Al sheet, then the fuselage and then
the internal Al ground plane where the screws are fastened with two
self-locking nuts. The external antenna is then attached with its six
screws to the fuselage, trapping the Al plate beneath, and the external
sandwich edge is sealed with RTV.
The coax cable to use is 50 Ohm RG-400 cut 16 feet long. Not about "15
feet" - cut it 16 feet long. The extra could be looped into a large
coil at least 2 feet in diameter. You will need 4 of the leads, they
each must be 16 feet long, and they should measure 2.5 dB to 3.5dB at 1
GHz.
More details when and if I get 'em.
Robert M. Simon, GlaStar N161GS and Lancair ES-P(xl) N301ES.
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