Message-ID: <3A97C2BF.1241B0B0@regandesigns.com>
Date: Sat, 24 Feb 2001 08:18:40 -0600
From: Brent Regan <Brent@regandesigns.com>
To: Lancair List <lancair.list@olsusa.com>
Subject: Re Replaced Nylaflow with Aeroquip 303 & have problem
Reply-To: lancair.list@olsusa.com
Mime-Version: 1.0

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"Spongy" brakes can be caused by air in the system (either bubbles or
dissolved), radial flexing of the lines and hoses or strain in the
mechanical linkage or caliper.

Before you make any changes to the system, be sure that all the air is out
of the system. H-5606 oil can hold quite a bit of air in solution (like
carbonated water).

To degas the oil I use a salvaged 20 pound freon tank and an air powered
vacuum pump I got from Harbor Freight. I pull a partial vacuum in the freon
tank then aspirate about a gallon of oil into the tank. I then reconnect the
vacuum pump to the tank, pull a vacuum and close the valve. I'll let the
tank sit for an hour or so and then SLOWLY open the valve.  Just before use
I'll use the regulator off of my paint spray gun to put a 10+- PSI charge in
the tank (again slowly). I then flip the tank over, bleed the hose and
connect it to the brake line I disconnected from the caliper. I use a clear
hose connected to the reservoir vent to drain the waste oil into a can. Once
everything is set I'll crack the valve at the tank and allow about a cup of
oil flush through the system while occasionally pumping the pilot and
co-pilot brake petals. My caliper vents are on top so when I reconnect the
brake line to the caliper I can then bleed the caliper by cracking the vent
and SLOWLY pumping the petal. For you down vent guys, Cleveland has a cute
fitting that adapts the vent to a -4JIC male.

This technique works every time (for me) and doesn't require a helper.

The brake fluid will also degas during high altitude flight. That is why I
always pump the brakes on downwind.

Aeroquip 303 is a medium pressure hose with a synthetic rubber liner. Its
radial modulus (theoretical pressure it would take to double the
circumference of the hose) is much lower than the DH hose or even nylaflow.
It should be OK to use as long as it is only used where needed (at flexible
joints). Use hard line everywhere else. If you run 303 from the petal to the
caliper I doubt that you will get a satisfactory result.

Regards
Bent Regan


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