X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Sender: To: lml@lancaironline.net Date: Wed, 02 Oct 2013 08:36:35 -0400 Message-ID: X-Original-Return-Path: <2thman1@gmail.com> Received: from mail-ie0-f170.google.com ([209.85.223.170] verified) by logan.com (CommuniGate Pro SMTP 6.0.7) with ESMTPS id 6499109 for lml@lancaironline.net; Wed, 02 Oct 2013 08:05:26 -0400 Received-SPF: pass receiver=logan.com; client-ip=209.85.223.170; envelope-from=2thman1@gmail.com Received: by mail-ie0-f170.google.com with SMTP id x13so1518927ief.15 for ; Wed, 02 Oct 2013 05:04:50 -0700 (PDT) X-Received: by 10.43.159.138 with SMTP id ly10mr499173icc.60.1380715490428; Wed, 02 Oct 2013 05:04:50 -0700 (PDT) X-Original-Return-Path: <2thman1@gmail.com> Received: from [192.168.15.64] (173-224-26-31.ptcnet.net. [173.224.26.31]) by mx.google.com with ESMTPSA id p5sm1262231igj.10.1969.12.31.16.00.00 (version=TLSv1 cipher=ECDHE-RSA-RC4-SHA bits=128/128); Wed, 02 Oct 2013 05:04:49 -0700 (PDT) References: In-Reply-To: Mime-Version: 1.0 (1.0) Content-Type: text/plain; charset=us-ascii X-Original-Message-Id: <209890C2-AE88-4F4F-B26C-D5481AE2245E@gmail.com> Content-Transfer-Encoding: quoted-printable X-Mailer: iPad Mail (10B329) From: John Barrett <2thman1@gmail.com> Subject: Re: [LML] Re: Engine surging X-Original-Date: Wed, 2 Oct 2013 07:04:49 -0500 X-Original-To: Lancair Mailing List Someone may have mentioned this already. Do you have an EFIS or other instr= ument that monitors and records engine data? If so that would be a good tool= for you to review, for the bloggers here to help you with and/or Mike Busch= on the Savvy aviator, and/or George Braly and crew at Turbo Alley. John Barrett Sent from my iPad On Oct 2, 2013, at 6:51 AM, Charles Brown wrote: > OK well if your MP and rpm stayed steady (and I think ordinary instruments= are responsive enough to display any significant variations -- this is not a= n aliasing problem), then I'll stick to my assessment that you have irregula= r fuel flow causing mixture variations causing power variations that are bei= ng soaked up by prop pitch adjustments and appear as fluctuating thrust. It= sure sounds like your boost pump is producing irregular flow and maybe some= simple diagnostics are in order before removal/overhaul: >=20 > 1. Do your fuel flow and fuel pressure (panel instrumentation) fluctuate w= hen you turn it on, with a period similar to the surging period? >=20 > 2. Dumb but very fundamental question: does fuel press go UP like it sho= uld or does it go DOWN when you turn on the pump? (wild thought, but worth v= erifying). >=20 > 3. Ground test -- check the boost pump fuel flow by pumping through the s= ystem and out of the fuel filter, with the filter outlet disconnected from t= he engine and streaming into a bucket/catchbasin -- is it steady? >=20 > 4. Other quick check -- is the fuel filter clean? (is there anything tha= t could get stirred up, like water, even, at higher flows driven by the boos= t pump? >=20 > Those are all my ideas. If you do these diagnostics you may find a smokin= g gun. If not, I'd swap the pump out. And, here's a free opinion, I'd rega= rd a boost pump that causes surging as an unreliable backup and consider tha= t you're now flying with a single point of failure (the mechanical pump) tha= t could force a landing any time. Strictly speaking your airplane is airwor= thy, but you've peeled off a big safety layer. >=20 > On Oct 1, 2013, at 1:57 PM, Art Jensen wrote: >=20 > Charley, > The surging was first noticed after take-off with low boost ON at about 80= 0 feet AGL leaned for altitude 2500 RPM WOT. Being under the KFTG TCA climbs= were in steps to 9500 MSL where I leveled off to try to understand what's g= oing on and see how changes in operation affected what I was seeing and feel= ing. I reduced power and went LOP same results. Then turned off the low boos= t and the surging stopped. The engine ran very smooth. Turned the low boost b= ack on and the surging came back. Again I turned it off and it went away. I d= etermined I had found the cause (fuel pump) but still don't understand why (= what is beginning to fail) or the connection (how it plays a roll to create t= he results I experienced). >=20 > Still looking for the expert who can put it all together so that I can com= e up with a plan of action for repair.=20 >=20 > Called Lancair to price a new Dukes Fuel Pump, $3350, might be a bargain t= omorrow but at that price I'm not going to R&R as a test. Haven't checked a p= rice for overhaul assuming my problem is in fact the pump.=20 >=20 > Any and all advice appreciated.=20 >=20 > Art >=20 > Sent from my iPhone; Art Jensen >=20 >> On Oct 1, 2013, at 1:30 AM, Charles Brown wrote: >>=20 >> Just a thought ... if there wasn't any rpm change, and you heard or felt s= urging, it could be a torque increase that causes a pitch increase, and incr= eased thrust. And if MP was constant, then the only thing *that* leaves is m= ixture. If you're running lean of peak, power depends significantly on mixt= ure. >>=20 >> The thing is, this sounds backwards. If it's worse when you turn the boo= st pump ON, then it sorta seems that you were running so far rich of peak th= at additional fuel pressure degraded power? I'm not aware that the engine c= an even produce a mixture that overrich, except at very low power settings. >> Charley >>=20 >> On Sep 30, 2013, at 7:58 AM, Art Jensen wrote: >>=20 >> Looking for thoughts from the collective minds of the LML. Last flight i= n my IO-550 normally aspirated legacy, I noticed surging in the engine with t= he low boost pump on. I did not notice any surging when I turned the boost p= ump off. Also did not notice any fluctuation in RPM. Nor did I see any fluct= uation in RPM when I downloaded the engine data. The obvious question would b= e what are the possible causes and does it make the airplane unsafe for flig= ht as there is no surge when the boost pump is off. I don't understand how I= could feel and hear surging in the engine yet see no fluctuation in RPM, so= I'm stumped. Any ideas would be appreciated, thank you.=20 >> Art >>=20 >> Sent from my iPhone; Art Jensen >> -- >> For archives and unsub http://mail.lancaironline.net:81/lists/lml/List.ht= ml >>=20 >>=20 >> -- >> For archives and unsub http://mail.lancaironline.net:81/lists/lml/List.ht= ml >=20 > -- > For archives and unsub http://mail.lancaironline.net:81/lists/lml/List.htm= l >=20 >=20 > -- > For archives and unsub http://mail.lancaironline.net:81/lists/lml/List.htm= l