X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Sender: To: lml@lancaironline.net Date: Tue, 22 May 2012 15:27:28 -0400 Message-ID: X-Original-Return-Path: Received: from mail-gg0-f180.google.com ([209.85.161.180] verified) by logan.com (CommuniGate Pro SMTP 5.4.5) with ESMTPS id 5553645 for lml@lancaironline.net; Tue, 22 May 2012 11:57:16 -0400 Received-SPF: pass receiver=logan.com; client-ip=209.85.161.180; envelope-from=bbreen@cableone.net Received: by ggnf1 with SMTP id f1so5518867ggn.25 for ; Tue, 22 May 2012 08:56:40 -0700 (PDT) X-Google-DKIM-Signature: v=1; a=rsa-sha256; c=relaxed/relaxed; d=google.com; s=20120113; h=subject:references:from:content-type:x-mailer:in-reply-to :message-id:date:to:content-transfer-encoding:mime-version :x-gm-message-state; bh=PuvT/Rer8Z8VOeOzZnDGdN5X+a0ilCYPrii2+jnNISk=; b=IaDy/qRbzwPMW3DCq+/69/n25LA4cIc+Yio8qxH4diFXQHhFmnlMrsiexyz92LF5pG sJRFAix2V+AgYHpd8ii1mGPaObYNBhBpb5zeKjaIUjoAT+G+rWKdPnQpZOmxckb+ZG4m n7pVqqnqJEVq2XW2k8/nD5H2B4mxIi58DirkWDpIMKkSGrzKFh5xlrXhmpfQEHyju2Bn ZLCDMdbnEcpL9pXCqTbKZMYIm6vDdwK3b5cUScLrqkgHMYz2uweEZJABKpLQNC4RSY0H 3/stxG1omglzikTquZYPLA1H4db7aAySm9V/J+WCFL3J9q3ibN/2WsUPwqeX4gAY3wIo C+EQ== Received: by 10.236.189.9 with SMTP id b9mr26839093yhn.105.1337702199922; Tue, 22 May 2012 08:56:39 -0700 (PDT) X-Original-Return-Path: Received: from [10.164.19.175] (mobile-166-147-113-188.mycingular.net. [166.147.113.188]) by mx.google.com with ESMTPS id r1sm38837660anj.16.2012.05.22.08.56.34 (version=TLSv1/SSLv3 cipher=OTHER); Tue, 22 May 2012 08:56:39 -0700 (PDT) Subject: Re: [LML] Re: 360 still surging References: From: Berni Breen Content-Type: multipart/alternative; boundary=Apple-Mail-68E0B5DF-2D96-4629-BB03-B26DBF607C19 X-Mailer: iPhone Mail (9B206) In-Reply-To: X-Original-Message-Id: <48C6EAFC-D2DC-4443-9A6B-3269A7B2EF03@cableone.net> X-Original-Date: Tue, 22 May 2012 10:56:29 -0500 X-Original-To: Lancair Mailing List Content-Transfer-Encoding: 7bit Mime-Version: 1.0 (1.0) X-Gm-Message-State: ALoCoQlDH4Pa05m9r91RJ1wZbMn36qim3sg6KGOCacZRYnpPXKs29UxFGJk1Sq/c+jsK9qyaOJwm --Apple-Mail-68E0B5DF-2D96-4629-BB03-B26DBF607C19 Content-Transfer-Encoding: quoted-printable Content-Type: text/plain; charset=us-ascii Hi Don: No filter between the two. I have 2 filters between the fuel selector and t= he gascolator. I pulled both of those today to check but discovered no rest= rictions. I had not thought about removing them...do you recommend I do? Thank you. Berni Breen Sent from my iPhone On May 22, 2012, at 8:32 AM, don Grabiel wrote: > Berni, just a thought, but do you have a fuel filter in between the gascol= ator and the manual fuel pump on the engine? If so try removing it. Don= G. >=20 > On May 21, 2012 4:31 PM, "Berni Breen" wrote: > Many of you guys have offered suggestions to help me remedy my ongoing eng= ine surge challenge. As a reminder...my fuel injected IO360 displays a very= pronounced surge during idle and taxi following a flight and brief shutdown= /restart. The problem never occurs when the engine iis cool. =20 >=20 > I have tried suggestions such as ground running the engine at 1700 rpm for= extended periods following a restart in an attempt to get some air moving t= hrough the cowl but that has resulted in limited success. So far my only re= medy is to let the engine sit for a long enough period to let it cool signif= icantly. If I do, I have zero issues with surging. >=20 > I even removed my fuel injector servo and sent it off for overhaul (not an= inexpensive undertaking) as another attempt to remedy my problem. That ide= a does not address what I firmly believe to be the problem, heat causing fue= l vapor lock, but I tried it anyway. I reinstalled the servo yesterday and t= est flew. The plane performed flawlessly as it always does following a firs= t start. When I returned home and let it sit for 20 minutes, restarted and w= ent to taxi, the surge was just as pronounced as ever. >=20 > All of my fuel lines are insulated and fire sleeved. The only exposed lin= es are the small lines that run up to the spider on the top of the engine. I= do not have any fuel leaks. Turning on my electric fuel pump, while increa= sing fuel pressure from 20 to 25 psi, does not remedy the surge issue. >=20 > As posted here before I have taken the active and lifted off several times= with this surge issue going on as the surge quits once I apply full throttl= e. As several of you have pointed out this is not a safe way to proceed the= refore I am again asking for ideas/suggestions from you guys. >=20 > Many years ago in my drag racing days me and several of my friends would i= nstall a cooling can to cool down the fuel and therefore (we believed) helpe= d us produce more power. We would use a coffee can, insert a coil of copper= fuel line in the can, put this contraption in line (fuel line) fill it and f= ill it with ice prior to a run. While this is not a practical long term sol= ution, is this the kind of thing I should be doing to prove/disprove my beli= ef that I have a vapor lock issue? >=20 > I sincerely appreciate any and all suggestions! >=20 > Berni Breen > Lancair 360 >=20 >=20 --Apple-Mail-68E0B5DF-2D96-4629-BB03-B26DBF607C19 Content-Transfer-Encoding: 7bit Content-Type: text/html; charset=utf-8
Hi Don:

No filter between the two.  I have 2 filters between the fuel selector and the gascolator.  I pulled both of those today to check but discovered no restrictions.  I had not thought about removing them...do you recommend I do?

Thank you.

Berni Breen
Sent from my iPhone

On May 22, 2012, at 8:32 AM, don Grabiel <grabiel71@gmail.com> wrote:

Berni, just a thought, but do you have a fuel filter in between the gascolator and the manual fuel pump on the engine? If so try removing it.      Don G.

On May 21, 2012 4:31 PM, "Berni Breen" <bbreen@cableone.net> wrote:
Many of you guys have offered suggestions to help me remedy my ongoing engine surge challenge.  As a reminder...my fuel injected IO360 displays a very pronounced surge during idle and taxi following a flight and brief shutdown/restart.  The problem never occurs when the engine iis cool.  

I have tried suggestions such as ground running the engine at 1700 rpm for extended periods following a restart in an attempt to get some air moving through the cowl but that has resulted in limited success.  So far my only remedy is to let the engine sit for a long enough period to let it cool significantly.  If I do, I have zero issues with surging.

I even removed my fuel injector servo and sent it off for overhaul (not an inexpensive undertaking) as another attempt to remedy my problem.  That idea does not address what I firmly believe to be the problem, heat causing fuel vapor lock, but I tried it anyway.  I reinstalled the servo yesterday and test flew.  The plane performed flawlessly as it always does following a first start.  When I returned home and let it sit for 20 minutes, restarted and went to taxi, the surge was just as pronounced as ever.

All of my fuel lines are insulated and fire sleeved.  The only exposed lines are the small lines that run up to the spider on the top of the engine. I do not have any fuel leaks.  Turning on my electric fuel pump, while increasing fuel pressure from 20 to 25 psi, does not remedy the surge issue.

As posted here before I have taken the active and lifted off several times with this surge issue going on as the surge quits once I apply full throttle.  As several of you have pointed out this is not a safe way to proceed therefore I am again asking for ideas/suggestions from you guys.

Many years ago in my drag racing days me and several of my friends would install a cooling can to cool down the fuel and therefore (we believed) helped us produce more power.  We would use a coffee can, insert a coil of copper fuel line in the can, put this contraption in line (fuel line) fill it and fill it with ice prior to a run.  While this is not a practical long term solution, is this the kind of thing I should be doing to prove/disprove my belief that I have a vapor lock issue?

I sincerely appreciate any and all suggestions!

Berni Breen
Lancair 360


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