Mailing List flyrotary@lancaironline.net Message #7054
From: <daveleonard@cox.net>
Subject: Re: [FlyRotary] Re: idle speeds
Date: Tue, 6 Apr 2004 20:51:36 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Yes, you are right that I should test it.  My test went like this:

fill system best I can.
remove outlet hose.
Run engine at 2200 RPM and watch for coolant comming out of the engine.

Result: no flow
no head pressure

Took apart water pump and inspect for mechanical integrity - looked except for clogged primming hole.

I guess I should have tried the "flow" test again before I tried to run the engine at 4000 continuous.

Dave Leonard
 
David,  I've followed your troubles with great interest.  I don't have the answer but would give this advise to all builders when faced with a basic problem like yours. 
 
Regarding the low circulation problem, there is something very basic wrong.  It is not a detail or technical problem.  When faced with something like this, I always suggest stopping all engine testing until the problem is identified.  I know you think you have checked  everything (been there) but you are overlooking something or have misinterpreted something you have looked at already.  
 
I want to see you fly a rotary! 
 
Tracy Crook  (seen way too many engines smoked while testing the basics)
 

Yes, unfortunately true.  I was having those problems trying to get the coolant to circulate.  I thought I was getting a handle on it.  The system was thoroughly burped.  At 2000 RPM the coolant was level at about 140.  At 3000 it would cool to about 100.  This told me that I was just circulating a little better at the higher RPM.  After about 5 min at 4000 RPM the coolant temp was  still only 150 when coolant began to spray the canopy.  I thought for sure I had a big enough catch can.  At first I couldn’t figure out where the coolant was coming from.  Until, to my utter dismay, I discovered it was coming from the oil vent line.  L 

 

I had coolant dripping from the exhaust and spilling out around the injectors.  I was so disgusted with the whole project I didn’t even want to think about it.  The next day I pressurized the cooling system and found a very slow leak of coolant into the front rotor chamber (as evidenced by the spray of coolant into the eye as I peered into the open spark plug hole and turned the prop – highly NOT recommended).

 

I still have good compression all around, I just need to replace the water o-rings.  I am going to use the TES o-rings.  But even that won’t help if I can’t solve this damn circulation problem.  I am really at whit’s end.  There is no reason I shouldn’t be making coolant go round and round. 

 

With my work schedule re-building the engine will only set me back about …  3 months.  Will make it thought to get to the next rotary roundup.

 

David  (It could be worse, I could have to do a bunch more fiberglass work.) Leonard

The Rotary Roster:

http://members.aol.com/_ht_a/rotaryroster/index.html

David Leonard (working on the cowl while I await parts to re-build the
engine)

 
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