Hi Neil,
Thanks for the pics, and please keep sharing.
Can you give us a blow-by-blow on the process? Do you simply bore the housing on a mill? Straight threads? How do you seal them? Any special techniques where the port goes through the chrome liner? Thread diameter? ID of the pipe? Aluminum, steel, or stainless?
And are you saying that one of you is running individual TB's, as shown in the pics, and the other has a plenum with single TB? Any noticeable differences in HP, BSFC, idle quality, etc?
My hat's off to y'all; you're doing some really interesting and innovative work!
Charlie