X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from securemail.ever-tek.com ([64.129.170.194] verified) by logan.com (CommuniGate Pro SMTP 5.3.6) with ESMTP id 4240818 for flyrotary@lancaironline.net; Wed, 28 Apr 2010 21:54:17 -0400 Received-SPF: none receiver=logan.com; client-ip=64.129.170.194; envelope-from=cbarber@texasattorney.net Accept-Language: en-US Content-Language: en-US Content-Type: multipart/alternative; boundary="_000_2D41F9BF3B5F9842B164AF93214F3D301C7F22EAFCDMAIL06FCDATA_" Date: Thu, 29 Apr 2010 01:53:44 +0000 From: Chris Barber Message-ID: <2D41F9BF3B5F9842B164AF93214F3D301C7F22EA@FCD-MAIL06.FCDATA.PRIVATE> MIME-Version: 1.0 Received: from fcd-mail06.FCDATA.PRIVATE ([2002:404:40b::404:40b]) byFCD-MAIL06.FCDATA.PRIVATE ([2002:404:40b::404:40b]) with mapi; Wed, 28 Apr2010 20:53:44 -0500 Subject: Archives and topic drift....uh, like this...turbo install Thread-Index: AQHK5z7J+vNWRrgTyEGTZNpfDhAU+Q== Thread-Topic: Archives and topic drift....uh, like this...turbo install To: Rotary motors in aircraft X-Modus-SURBL: =OK X-MS-Has-Attach: X-MS-TNEF-Correlator: --_000_2D41F9BF3B5F9842B164AF93214F3D301C7F22EAFCDMAIL06FCDATA_ Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Chris, Good luck searching the archives. Topic drift is driving me nuts as I try = to find a response Tracy sent me long ago regarding my program knob not res= ponding. Perhaps it is the program button, but the button is working ok as= a primer button, but I can't get the MAP to change and my engine stalls wh= en I take it out of Mode 0. Thought it was fixed with its latest trip to= FL a few months ago, but alas, no joy. Seems he said it may be a ground..= ..so the search continues I did mount my turbo today. It is not yet plumbed to the intake yet, but j= ust the turbo by itself takes a lot of the rotary bark away....mostly prop = noise now. But, kinda moot with out being able to tune properly...due to t= he program knob glitch. Not sure of how to test if the knob or button are working and it is a probl= em somewhere else. My cooing seemed pretty good with the turbo. Oil was a bit higher than wat= er. The turbo IS a wet housing, but it did not seem to be an issue around = idle in Houston...pretty mild day in the 80's. All the best, Chris Barber Houston, GSOT ________________________________ From: Rotary motors in aircraft [flyrotary@lancaironline.net] on behalf of = Tracy Crook [tracy@rotaryaviation.com] Sent: Wednesday, April 28, 2010 8:09 PM To: Rotary motors in aircraft Subject: [FlyRotary] Re: Eductor scavenging of radiator outlet, WAS 20BRV-8= cooling results I was talking about the usual methods of decreasing the pressure on backsid= e of heat exchangers, like very large exit opening, lip on bottom of coolin= g exit, cowl flaps that protrude into the slipstream, radiators mounted nak= ed in the slipstream, etc. I was interested in the eductor because it was = an exception. It does not increase drag if done properly. It's hard to do= properly on the rotary and still have a reasonably quiet exhaust though...= . Tracy On Wed, Apr 28, 2010 at 5:59 PM, George Lendich > wrote: Tracy, Like yourself I have been considering the benefits of an Eductor for some t= ime, but can't understand why it would cause extra drag. As a matter of fact I thought it might decrease drag by speeding up the rad= exit air back up to outside air speed as it exits the cowl. Can you explain the reasons behind the increased drag issues. George (down under) "Since the draw of air via low pressure on the output side seems to be key,= I wonder if an eductor type of scenario would work." Sometimes I doubt my ability to get a point across clearly :-) An eductor = can be made to help (but very hard to do as Ed pointed out) but the point = I was trying to make in my original post is that the draw of air on the low= side is NOT key. You will never get a fraction of the pressure delta wit= h low side help (even with an eductor) that you can with the proper inlet a= nd diffuser. This is especially true on faster airplanes. A Pietenpol mi= ght be an exception. The inlet is what fixed my problem. This is an extreme example but when I = used low side help, it did cool but the drag caused the fuel consumption to= increase by 50 - 60% ! at the test speed of 130 mph. That's not a price = you want to pay. Tracy On Wed, Apr 28, 2010 at 9:19 AM, Chris Owens - Rotary > wrote: You know, I don't know if this has been discussed, but the whole pressure d= ifferential thing got me thinking of something that I'm surprised I hadn't = thought of earlier. Since the draw of air via low pressure on the output s= ide seems to be key, I wonder if an eductor type of scenario would work. Back in my Navy days, we used to use a device called an in-line eductor for= dewatering flooded spaces. Similar to a venturi, more or less, you pumped= water through it, it created a suction, and it was designed to suck as muc= h water through it as you put into it. 100 gallons per minute input would = dewater at 100 gallons per minute with 200 gallons per minute flowing throu= gh the output. A representative device is here (perhaps not for fluid use,= but the concept is similar): http://www.1877eductors.com/eductor_gas_dimensions.htm I presume a similar approach could be taken with a radiator setup, would yo= u think? I imagine it would work well for a center mounted radiator with a= centerline, below-the-nose scoop, so one could utilize the cheek inlets to= provide source air for the outlet side. ~Chris ________________________________ From: "Ed Anderson" > Sent: Wednesday, April 28, 2010 7:08 AM To: "Rotary motors in aircraft" > Subject: [FlyRotary] Re: 20B RV-8 cooling results Hi George, As you know, taking heat away from your radiator cores requires sufficient = air mass flow - a number of factors affect this - one of the principle fact= ors is pressure differential across your core. No pressure differential = =3D no flow. The primary positive pressure on the front side of the core c= omes from converting dynamic energy of the moving air into a local static p= ressure increase in front of the core. This is basically limited by your a= irspeed and efficiency of your duct/diffuser. The back side of your core a= ir flow (in most installations) exits inside the cowl. Therefore any posit= ive pressure above ambient under the cowl is going to reduce the pressure d= ifferential across your core. So once you have the best duct/diffuser you = can achieve on the front side of the core - the only thing left to increase= the pressure differential is to reduce the pressure under the cowl. An extreme example is someone who flies with an opening (such as one of the= typical inlet holes beside the prop) exposed to the air flow. In effect t= his hole with little/no resistance to airflow can "pressurize" the cowl and= raise the air pressure behind the radiator cores reducing the pressure dif= ferential and therefore the cooling. Exhaust augmentation is theoretically= a way to reduce the under the cowl pressure by using the exhaust pulse to = "pump" air from under the cowl, thereby improving the *p across the core an= d therefore your cooling. While exhaust augmentation can apparently work - there was a KITPLANE issue= back several years ago on the topic showing several installations where th= is was used. However, from what I read (and think I understand), it takes = some carefully planning to get an installation to work correct and the effo= rt is not trivial. Give the challenges you may encounter (such as motor mo= unt struts, etc), fabrication of the augmentation exit, the need to have t= he exhaust pulse exit at or inside the cowl (or construct an extended botto= m cowl tunnel) means you would have the bark of a rotary in front of your f= eet. Also, to gain maximum advantage of these techniques, it is desirable = to have the exhaust velocity at the maximum - which implies little/no muffl= ing. Having had my muffler back out one time (at the cowl exit), I can tel= l you that you do not want to position the pilot behind the exhaust outlet = (in my opinion). It is much quieter when you have the exhaust exit behind = the position of the pilot {:>). Some few people seem to have been able to achieve some degree of success, b= ut even in aircraft where you have an engine without the aggressive bark of= the rotary, you seldom see it used. The basic reason (in my opinion), is = that it offers few advantages (cooling wise) that can not be achieved easie= r and more reliability by other methods. For an all out racer where noise = and discomfort is secondary, it may have some benefit. Having said that, it's clear that in some installations it appears to work = well (see KITPLANE issue), but if it were the magic solution, I think many = more folks would be employing it - but, again, just my opinion. Ed Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson@carolina.rr.com http://www.andersonee.com http://www.dmack.net/mazda/index.html http://www.flyrotary.com/ http://members.cox.net/rogersda/rotary/configs.htm#N494BW http://www.rotaryaviation.com/Rotorhead%20Truth.htm ________________________________ From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of George Lendich Sent: Tuesday, April 27, 2010 9:41 PM To: Rotary motors in aircraft Subject: [FlyRotary] Re: 20B RV-8 cooling results Ed/ Tracy, Can't say as I understand Tracy's set- up completely, other than it's towar= d the lower end of Rad sizes. I was thinking to myself how I could create a= -ve pressure in the rad outlet to create a suction on the Rad. We all know= how the exhaust augmentation works and I was wondering why we can't do the= same thing with the rad outlets by running the rad outlets inro a larger o= utlet fed by outside air. At idle the air is fed by the prop air stream and= at level fight it is fed by outside air stream. The outside air could be could controlled by a butterfly - simple enough. I= know there emphasis on using shutter /flaps to control the cowl outlet and= I believe their good at restricting air flow, but I don't know if this equ= ates to a good -ve pressure behind the Rad. This presupposes the Rads are c= ompletely enclosed for both inlet and outlet air. George ( down under) 75% of my cooling problems were solved with the oil cooler change I did but= still needed more margin for hot weather climbs. Made the decision to no= t change or enlarge the cooling outlet (that adds drag) so went ahead and = butchered the pretty inlets I made. Ed Anderson's spreadsheet on BTUs & CFM cooling air required was instrument= al in deciding to go this way. It showed that without negative pressure o= n the back side of the rads, there would never be enough cfm to do the job = during climb at full throttle. Negative pressure is what I had when I flew= without the cowl on but oh what a draggy condition that was. The old inlets were 4.5" diameter for the radiator and 4.125" diameter for = oil cooler. New inlets are 5.190" for the rad, and 4.875" dia for the oil. This may not sound like a lot but it represents a 36% increase in inlet are= a. Results were excellent. Oil temp went down 19 degrees at the test speed (1= 30) and water temp dropped 9 degrees. On 80 degree day and 500 ft msl the = oil temp maxed out at 194F at 210 mph which is way faster than I would norm= ally go at this altitude. Temp was around 175 at 130. Oil Temp in climb= remained below redline (210) but the temperature lapse rate today made res= ults not very meaningful. OAT was dropping 14 degrees a minute at 3000 fpm= climb rate. now back to that nasty composite work to pretty up the inlets again. They = look like large stubby pitot tubes now. I hadn't thought of a good name for the RV-8 but a friend in California rec= ently came up with the winning idea which fit it well. "Euphoriac" It's a = term from a Sci Fi book (Vintage Season) meaning something which induces = euphoria. --_000_2D41F9BF3B5F9842B164AF93214F3D301C7F22EAFCDMAIL06FCDATA_ Content-Type: text/html; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable
Chris,
 
Good luck searching the archives.  Topic drift is driving = me nuts as I try to find a response Tracy sent me long ago regarding m= y program knob not responding.  Perhaps it is the program button, but&= nbsp;the button is working ok as a primer button, but I can't get the MAP to change and my engine stalls when I take it out of M= ode 0.    Thought it was fixed with its latest trip to FL a = few months ago, but alas, no joy.  Seems he said it may be a ground...= .so the search continues
 
I did mount my turbo today.  It is not yet plumbed to the intake = yet, but just the turbo by itself takes a lot of the rotary bark away....mo= stly prop noise now.  But, kinda moot with out bein= g able to tune properly...due to the program knob glitch.
 
Not sure of how to test if the knob or button are working and it is a = problem somewhere else.  <sigh>
 
My cooing seemed pretty good with the turbo.  Oil was a bit highe= r than water.  The turbo IS a wet housing, but it did not seem to be a= n issue around idle in Houston...pretty mild day in the 80's.=
 
All the best,
 
Chris Barber
Houston, GSOT
 
From: Rotary motors in aircraft [flyrotary= @lancaironline.net] on behalf of Tracy Crook [tracy@rotaryaviation.com]
Sent: Wednesday, April 28, 2010 8:09 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Eductor scavenging of radiator outlet, WAS = 20BRV-8 cooling results

I was talking about the usual methods of decreasing the pressure on ba= ckside of heat exchangers, like very large exit opening, lip on bottom of c= ooling exit, cowl flaps that protrude into the slipstream, radiators mounte= d naked in the slipstream, etc.  I was interested in the eductor because it was an exception.  It does= not increase drag if done properly.  It's hard to do properly on the = rotary and still have a reasonably quiet exhaust though....

Tracy

On Wed, Apr 28, 2010 at 5:59 PM, George Lendich = <lendich@aanet= .com.au> wrote:
Tracy,
Like yourself I have been considering = the benefits of an Eductor for some time, but can't understand why it would= cause extra drag.
 
As a matter of fact I thought it might= decrease drag by speeding up the rad exit air back up to outside air speed= as it exits the cowl.
 
Can you explain the reasons behin= d the increased drag issues.
George (down under)
"Since the draw of air via low pressure on the output side seems to b= e key, I wonder if an eductor type of scenario would work."

Sometimes I doubt my ability to get a point across clearly :-)  An edu= ctor can be made to help (but very hard to do as Ed pointed out)  but = the point I was trying to make in my original post is that the draw of air = on the low side is NOT key.   You will never get a fraction of the pressure delta with low side help (even with an educ= tor) that you can with the proper inlet and diffuser.   This is e= specially true on faster airplanes.  A Pietenpol might be an exception= . 

The inlet is what fixed my problem.  This is an extreme example but wh= en I used low side help, it did cool but the drag caused the fuel consumpti= on to increase by 50 - 60% ! at the test speed of 130 mph.   That's no= t a price you want to pay.

Tracy

On Wed, Apr 28, 2010 at 9:19 AM, Chris Owens - R= otary <rotary@cmowens.= com> wrote:
Yo= u know, I don't know if this has been discussed, but the whole pressure dif= ferential thing got me thinking of something that I'm surprised I hadn't th= ought of earlier.  Since the draw of air via low pressure on the output side seems to be key, I wonder if an= eductor type of scenario would work.

Back in my Navy days, we used to use a device called an in-line eductor for= dewatering flooded spaces.  Similar to a venturi, more or less, you p= umped water through it, it created a suction, and it was designed to suck a= s much water through it as you put into it.  100 gallons per minute input would dewater at 100 gallons per mi= nute with 200 gallons per minute flowing through the output.  A repres= entative device is here (perhaps not for fluid use, but the concept is simi= lar):

http://www.1877eductors.com/eductor_gas_dimensions.htm

I presume a similar approach could be taken with a radiator setup, would yo= u think?  I imagine it would work well for a center mounted radiator w= ith a centerline, below-the-nose scoop, so one could utilize the cheek inle= ts to provide source air for the outlet side.

~Chris




From: "Ed Anderson" <eanderson@carolina.rr.com>
Sent: Wednesday, April 28, 2010 7:08 AM
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net&= gt;
Subject: [FlyRotary] Re: 20B RV-8 cooling results


Hi George,

 

As you know, taking heat away from your radiator cores= requires sufficient air mass flow - a number of factors affect this - one = of the principle factors is pressure differential across your core.  No pressure differential =3D no flow.=   The primary positive pressure on the front side of the core comes fr= om converting dynamic energy of the moving air into a local static pressure= increase in front of the core.  This is basically limited by your airspeed and efficiency of your duct/diffuser.  The b= ack side of your core air flow (in most installations) exits inside the cow= l.  Therefore any positive pressure above ambient under the cowl is go= ing to reduce the pressure differential across your core.  So once you have the best duct/diffuser you can achieve o= n the front side of the core - the only thing left to increase the pressure= differential is to reduce the pressure under the cowl.

 

An extreme example is someone who flies with an openin= g (such as one of the typical inlet holes beside the prop) exposed to the a= ir flow.  In effect this hole with little/no resistance to airflow can "pressurize" the cowl and raise the ai= r pressure behind the radiator cores reducing the pressure differential and= therefore the cooling.  Exhaust augmentation is theoretically a way t= o reduce the under the cowl pressure by using the exhaust pulse to "pump" air from under the cowl, thereby improvi= ng the Dp across the core and therefore your cooling.

 

While exhaust augmentation can apparently work - there= was a KITPLANE issue back several years ago on the topic showing several i= nstallations where this was used.  However, from what I read (and think I understand), it takes some carefully plannin= g to get an installation to work correct and the effort is not trivial.&nbs= p; Give the challenges you may encounter (such as motor mount struts, etc),= fabrication of the augmentation exit,  the need to have the exhaust pulse exit at or inside the cowl (or co= nstruct an extended bottom cowl tunnel) means you would have the bark of a = rotary in front of your feet.  Also, to gain maximum advantage of thes= e techniques, it is desirable to have the exhaust velocity at the maximum - which implies little/no muffling.  = Having had my muffler back out one time (at the cowl exit), I can tell you = that you do not want to position the pilot behind the exhaust outlet (in my= opinion).  It is much quieter when you have the exhaust exit behind the position of the pilot {:>).

 

Some few people seem to have been able to achieve some= degree of success, but even in aircraft where you have an engine without t= he aggressive bark of the rotary, you seldom see it used.  The basic reason (in my opinion), is that it off= ers few advantages (cooling wise) that can not be achieved easier and more = reliability by other methods.  For an all out racer where noise and di= scomfort is secondary, it may have some benefit.

 

Having said that, it's clear that in some installation= s it appears to work well (see KITPLANE issue), but if it were the magic so= lution, I think many more folks would be employing it - but, again, just my opinion.

 

Ed

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of George Lendich=
Sent: Tuesday, April 27, 20= 10 9:41 PM
To: Rotary motors in aircra= ft
Subject: [FlyRotary] Re: 20= B RV-8 cooling results

 

= Ed/ Tracy,

= Can't say as I understand Tracy's set- up completely, other than it's towar= d the lower end of Rad sizes. I was thinking to myself how I could cre= ate a -ve pressure in the rad outlet to create a suction on the Rad. We all know how the exhaust augmentation works and I= was wondering why we can't do the same thing with the rad outlets by runni= ng the rad outlets inro a larger outlet fed by outside air. At idle the air= is fed by the prop air stream and at level fight it is fed by outside air stream.

= The outside air could be could controlled by a butterfly - simple enou= gh. I know there emphasis on using shutter /flaps to control the cowl outle= t and I believe their good at restricting air flow, but I don't know if this equates to a good -ve pressure behind t= he Rad. This presupposes the Rads are completely enclosed for both inlet an= d outlet air.

= George ( down under)

75% of my cooling problems were solved with the oil cooler change= I did but still needed more margin for hot weather climbs.   Made the= decision to not change or enlarge the cooling outlet (that adds drag)  so went ahead and butchered the pretty inlet= s I made. 
Ed Anderson's spreadsheet on BTUs & CFM cooling air required was instru= mental in deciding to go this way.   It showed that without negat= ive pressure on the back side of the rads, there would never be enough cfm = to do the job during climb at full throttle.  Negative pressure is what I had when I flew without the cowl on but oh wha= t a draggy condition that was.

The old inlets were 4.5" diameter for the radiator and 4.125" dia= meter for oil cooler.
New inlets are        5.190" for th= e rad,  and   4.875" dia for the oil.

This may not sound like a lot but it represents a 36% increase in inlet are= a.

Results were excellent.  Oil temp went down 19 degrees at the test spe= ed (130) and water temp dropped 9 degrees.  On 80 degree day and 500 f= t msl the oil temp maxed out at 194F at 210 mph which is way faster than I = would normally go at this altitude.  Temp was around 175 at 130.    Oil Temp in climb remained below redli= ne (210) but the temperature lapse rate today made results not very meaning= ful.  OAT was dropping 14 degrees a minute at 3000 fpm climb rate.

now back to that nasty composite work to pretty up the inlets again.  = They look like large stubby pitot tubes now.

I hadn't thought of a good name for the RV-8 but a friend in California rec= ently came up with the winning idea which fit it well. "Euphoriac"= ;  It's a term from a  Sci Fi book (Vintage Season)  meaning= something which induces euphoria. 




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