Mailing List flyrotary@lancaironline.net Message #42011
From: Todd Bartrim <bartrim@gmail.com>
Subject: RE: [FlyRotary] Ceramic coated rotors
Date: Thu, 20 Mar 2008 22:00:09 -0700
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Results look real good, Ernest. But like Ed, I still wonder about the
durability. You probably recall that all of my professionally applied
coatings seemed to have come off during a detonation event. Not something I
plan to repeat and I can't think of a way to test for it, but I'd guess that
would be the worst you can plan for. I sure hope they last, because I'd like
to try it.

Todd Bartrim

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net]On
Behalf Of Ernest Christley
Sent: Thursday, March 20, 2008 7:08 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Ceramic coated rotors

I cleaned the rotors by soaking them in a MEK/laquer thinner mix
overnight.  Blasted with 60-grit silica at 80psi in my homemade blast
cabinet, then brushed them down with MEK again.  Sprayed with TechLine's
CBC1 and baked in the Wal-Mart special toaster oven.  I sprayed them
down with WD-40 to keep the rust at bay until I can reassemble the engine.

http://ernest.isa-geek.org/Delta/Pictures/ToolsBlastCabinet2.jpg
http://ernest.isa-geek.org/Delta/Pictures/EngineCeramicCoatingBaking1.jpg
http://ernest.isa-geek.org/Delta/Pictures/EngineCeramicCoatingRotorThermalBa
rrier1.jpg
http://ernest.isa-geek.org/Delta/Pictures/EngineCeramicCoatingRotorThermalBa
rrier2.jpg

I'm now in the process of lapping the side housings.  I'm spreading
valve grinding compound onto the housing, and then pushing it around on
a glass table top.  Results are good, even if the process is somewhat
laborious.  It leaves a roughended texture, which should be just about
right for applying TechLine's DFL1.  The housings are to big for my
toaster oven, so I'll most like convert my homemade blasting cabinet to
a homemade oven with a few halogen light bulbs.  Techline's coating cure
at 300F, which isn't difficult to attain and maintain.


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