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Porting an engine with a drill will destroy it.
Plain and simple. No ifs, ands or buts. I have a die grinder, but nothing more than a pancake compressor so actually using it is painful. I could buy a larger compressor, but then I have to find someplace to store it. Having everything else I need to start the porting process, I improvised. Chucked the parabolic bit into my drill and had at it.
4 hours, and only one oopsie, later, I had a nicely ported intake, and a drill with a chuck that wobbles like a drunken sailor. I'm talking at least 1/2" of play at the tip of the chuck. Fortunately, these drills are cheap at Northern Tool. I can get them for $15 when they're on sale. The extra handle gives you a lot to hold onto as you're grinding away; hence, the single oopsie. You hate for tools to be considered disposable, but in this case it worked out really well.
http://ernest.isa-geek.org/Delta/Pictures/ EnginePortingTemplate.jpg
http://ernest.isa-geek.org/Delta/Pictures/EnginePortingIntermediateHousingRear.jpg http://ernest.isa-geek.org/Delta/Pictures/EnginePortingRearHousing.jpg
http://ernest.isa-geek.org/Delta/Pictures/EnginePortingIntermediateHousingFront.jpg http://ernest.isa-geek.org/Delta/Pictures/EnginePortingRearHousing2.jpg http://ernest.isa-geek.org/Delta/Pictures/EnginePortingFrontHousingOopsie.jpg <http://ernest.isa-geek.org/Delta/Pictures/EnginePortingFrontHousingOopsie.jpg>
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