Mailing List flyrotary@lancaironline.net Message #41949
From: Kelly Troyer <keltro@att.net>
Subject: [FlyRotary] Gatorade make a nice intake manifold
Date: Fri, 14 Mar 2008 23:54:06 +0000
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ernest,
   Unusual direction for what I presume to be your secondary
injectors to be aimed...........I am sure you will educate me
about your reasoning !!.............<:)
--
Kelly Troyer
"Dyke Delta"_13B ROTARY Engine
"RWS"_RD1C/EC2/EM2
"Mistral"_Backplate/Oil Manifold

-------------- Original message from Ernest Christley <echristley@nc.rr.com>: --------------


> I cut up the stock manifold to get the mounting flange and the injector
> hardware. The injector bosses themselves are pieces of 3/4"x.058" 4130
> tube with a 5/8" washer welded to the bottom.
>
> I drilled several holes in the flange around the runners and countersunk
> the engine side. I then ran several strips of fiberglass tape through
> the holes and up the length of the runner. Flox mixed with the balled
> up tip of the tape serve as an extra anchor.
>
> The BMW throttle body is mounted on a .050" stainless steel plate with a
> fiber reinforced rubber mat for sealing. The mat squeezes and holds the
> bolts so that I can tighten them and install the cotter pins.
>
> I left a hole around the neck of the bottle in my initial layup. Pulled
> the mold out through that then sealed it with another layup. The
> hardest part of the mold to remove was the 3/4" nylon tubing that I used
> for the center runners. I had to twist them with needle-nose pliers,
> then spray water between the tube and the runner wall. Once I got water
> all the way through, it slipped out fairly easily. 

> http://ernest.isa-geek.org/Delta/Pictures/EngineIntakeManifoldComplete3.jpg
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