Mailing List flyrotary@lancaironline.net Message #33942
From: George Lendich <lendich@optusnet.com.au>
Subject: Re: [FlyRotary] Re: Exhaust Update
Date: Thu, 12 Oct 2006 08:29:11 +1000
To: Rotary motors in aircraft <flyrotary@lancaironline.net>

Bill,
Beautifully done- as usual.
I wish I could do that on CAD.
George ( down under)
----- Original Message -----
Sent: Thursday, October 12, 2006 1:04 AM
Subject: [FlyRotary] Re: Exhaust Update

David, The method is to put the pipe thru the flange. I've attached two jpegs to show examples 
 
Bill Jepson
 
-----Original Message-----
From: dcarter11@sbcglobal.net
To: flyrotary@lancaironline.net
Sent: Tue, 10 Oct 2006 9:42 PM
Subject: [FlyRotary] Re: Exhaust Update

How does a welder weld the "inside" of an exhaust pipe joint?  Seems like a long reach with tip of a long welding rod and a woefully small angle for touching the seam to electricaly weld it.
 
David
----- Original Message -----
From: Al Gietzen
Sent: Tuesday, October 10, 2006 8:41 AM
Subject: [FlyRotary] Re: Exhaust Update

 
>Just a heads up - it looks like your new "header flange to pipe" (picture 5) was welded on the >outside.  I think that 'acceptable practices' state that there should only be a tack weld on the >outside and the actual structural weld should be on the inside.  What does everyone else say?   In >any event be sure to keep an eye on the welds.
>
>Ken Powell
It depends on the configuration.  Generally, if are side loads due to thermal stress, vibration, whatever; it is better to have a snug fit of tube through the flange and weld on the inside.  This reduces the stress on the weld and can increase the reliability of the weld.  The key in either case is the quality of the weld and the heat treatment after the weld.
 
At least that’s what I recall from my days as a practicing engineer.  Mine are welded on both sides.  I’d prefer they were welded inside only.
 
Al

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