Mailing List flyrotary@lancaironline.net Message #28611
From: Monty Roberts <montyr2157@alltel.net>
Subject: Heat Exchangers/Cooling
Date: Tue, 20 Dec 2005 11:27:16 -0600
To: <flyrotary@lancaironline.net>
Ed A.,
 
Another question if you will suffer it.
 
The stock 2nd gen oil cooler has a volume somewhere around 200 in^3.
 
1/3 heat load to the oil
 
2/3 to the water
 
Using a core that is 9in long X 4in thick yields a cooler stack height of  around  5.6   200/(9X4)=5.5555 to equal the stock cooler in volume (granted it may not be as efficient at 4 in thick, but it is also moving at 200+ mph something the stock cooler was not designed to do)
 
There is a really nice SINGLE PASS  4in thick evap core that has a core area of 9X6.375 with tension straps and heavier end plates.
 
This is a volume of 229.5 which is around 15% greater than the stock oil cooler.
 
If I use 3 of these, one for oil, and 2 for water do you think I am pushing my luck a little too far?
 
Seems like it should work if the duct work does it's job. I have a little more freedom in shaping my diffuser and exit than you guys because I am not working around the engine and an existing cowl.
 
At first they seem a little small, but when you stick them together it is a cooling block that is 19.125X12X4 with the tanks (19.125X9X4 without tanks) which doesn't intuitively seem so small for something going 200 mph.
 
Trying to save having to drill the baffles out, plus money, plumbing, and weight.
 
I think there is another 2 pass cooler somewhere between the 8in thick and 6.375 thick model that may be a bit more conservative.
 
What do you think, have I lost my mind on this one?
 
Monty
 
 
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