Mailing List flyrotary@lancaironline.net Message #28586
From: <Lehanover@aol.com>
Subject: Re: [FlyRotary] Re: Heat Exchangers
Date: Mon, 19 Dec 2005 16:11:12 EST
To: <flyrotary@lancaironline.net>
In a message dated 12/19/2005 11:36:34 AM Eastern Standard Time, lors01@msn.com writes:
Rusty is the resident expert on failures on these things so a couple of questions for him. 
Were the connections on the end tanks welded on?   I'm wondering if the heat may have weakened the furnace brazed joints there since the failures were always on the ends (I think).  I noticed there is an aluminum strap welded to the end tanks from top to bottom on some Harris cores.  Did yours have this?  I am wondering if they are to resist the expansion force trying to split the tank segments apart.
 
The straps are to control expansion. I weld on the AN (dash 12 male) with the cooler wrapped in a wet towel. I weld just 3/8" or so and then stop. The end tank never gets so hot that you cannot hold on to it. I only tried the Harrison cores.
 
I never had one leak outside of a stone hit.
 
Lynn E. Hanover
 
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