Mailing List flyrotary@lancaironline.net Message #28502
From: Joe Hull <joeh@pilgrimtech.com>
Subject: RE: [FlyRotary] cowl
Date: Thu, 15 Dec 2005 14:41:55 -0800
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>

I’m pretty sure the pink stuff I used is polystyrene (and I think Ed or Al mentioned that they used some as well).

When you sand it make sure you don’t use too much pressure. I was using 40grit for shaping and that works OK with light to medium pressure. If you push hard it will tear the foam and you end up with a gouge.

 

If you really want to make quick work of shaping your cowl get some Urethane foam from you local roofing supplier or florist (used in the bottom of vases to hold flowers). It’s a really light weight and brittle foam that you can sand my just looking at it (well almost). It can be shaped really quickly – but you need to be really careful with hitting or touching it – it dings really, really easily. Also, duct tape won’t stick to it so you do have to fill the finished shape with Micro or plaster / drywall mud and then sand that smooth and paint for release before fiberglassing.

 

Joe Hull

Cozy Mk-IV #991 (preping for DAR inspection - details, details)

Redmond (Seattle), Washington

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of John Downing
Sent: Thursday, December 15, 2005 2:27 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] cowl

 

Joe Hull;  Thanks for your home page address, it had some really good things on doing the cowling.  Well I seen that you were using some pink form, so I headed down to the lumber yard to get some pink foam.  The guy says, we don't have pink, we have green, da, polystyrene, is this the same as the pink foam.  Thankyou.  JohnD

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