I’m pretty sure the pink stuff I
used is polystyrene (and I think Ed or Al mentioned that they used some as
well).
When you sand it make sure you don’t
use too much pressure. I was using 40grit for shaping and that works OK with
light to medium pressure. If you push hard it will tear the foam and you end up
with a gouge.
If you really want to make quick work of
shaping your cowl get some Urethane foam from you local roofing supplier or
florist (used in the bottom of vases to hold flowers). It’s a really
light weight and brittle foam that you can sand my just looking at it (well
almost). It can be shaped really quickly – but you need to be really
careful with hitting or touching it – it dings really, really easily.
Also, duct tape won’t stick to it so you do have to fill the finished
shape with Micro or plaster / drywall mud and then sand that smooth and paint
for release before fiberglassing.
Joe Hull
Cozy Mk-IV #991 (preping for DAR inspection
- details, details)
Redmond (Seattle),
Washington
From: Rotary motors in
aircraft [mailto:flyrotary@lancaironline.net] On
Behalf Of John Downing
Sent: Thursday, December 15, 2005
2:27 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] cowl
Joe Hull; Thanks for your home page address, it had
some really good things on doing the cowling. Well I seen that you were
using some pink form, so I headed down to the lumber yard to get some pink
foam. The guy says, we don't have pink, we have green, da,
polystyrene, is this the same as the pink foam. Thankyou. JohnD