Mailing List flyrotary@lancaironline.net Message #27194
From: Leon Promet <leonp@pacific.net.au>
Subject: Fw: Renesis & REW rear housing differences was Re: [FlyRotary] Re: Nice Trip
Date: Wed, 26 Oct 2005 02:03:46 +1000
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
 
----- Original Message -----
Sent: Wednesday, October 26, 2005 1:56 AM
Subject: Renesis & REW rear housing differences was Re: [FlyRotary] Re: Nice Trip

Hi Guys,
 
Attached are pix of a Renesis Auto rear housing along side an REW Manual rear housing.  The Renesis Manual rear housing is the same as the REW manual.  Following email will have a couple of more pix.
 
The Renesis Auto rear housing appears to be the same in every respect bolt pattern wise to a Cosmo Auto rear housing (except that the oil drain goes to the left ( plug side),  and the bulge on the right for the side exhaust port.
 
Further,  I have recently had several different engines in two different cars,  one an auto Series III,  and the other one a manual Series II, so the housings will fit on the same bell housing pattern irrespective of it being auto or manual.  I can therefore categorically state that from around about Q3 1973,  the bolt pattern on the rear of ALL Madza housings is identical with respect to the dowels and most of the bolts..
 
There are SOME differences between the Renesis Auto & Manual in that because the auto starter is mounted on the side,  a la Cosmo,  then the bolt hole that is in line with the plugs is not there.  To replace this,  Madza but an extra bolt lug at the very top in place of the cut-out that appears on the manual motors.  There are a few different auto flex plates,  which have to be matched with the correct stater snount length etc.  Gets complicated when the autos went from 3 speed to 4 speed.  Ther are also differences betwen the 12A and 13B auto starters and flex plates.  TOO complicated to get involved in here.
 
The essential issue is that ANY Madza housing post Q3 19'73  (change over from twin dizzy to single dizzy config),  will fit on ANY post Q3 1973 bell housing.  Some mods might have to be made for particular models. 
 
For example,  the EARLY single dizzy auto engines in the late '73 RX2s,  peculiarly,  had a TOP starter,  but were fairly rare.  The '74 onwards all had bottom starters.  But in ALL instances,  the two dowel bolts and dowels,  plus the right bottom and top left bolts are in EXACTLY the same place. (See Jpeg) on following email.
 
The post '86 RX7 rear housings lacked the second bolt on the cut-out on the top (see pic of RX7 Series VI turbo engine in crate).  Minor differences,  but I can categorically state that any post  '74 engine will bolt up to ANY post '74 bell housing.  Starter motor snout length CAN be a problem.  There are a couple of "orphan" (Japan only) bell housings floating about for which flex plates and starter lengths are an issue.
 
Pic this post show the Renesis WL bolted up to a Series II (1982) RX7 manual bell housing.  Note extra lug at top.
Other pic shows top view of REW Series VI RX7 engine in crate.  Note top cutout.
Third pic shows backside of RX8 Auto rear housing.  Note oil drain gallery to left. REW and earlier drain to the right.
 
 
Enjoy,
 
Leon
 
 
 
----- Original Message -----
Sent: Tuesday, October 25, 2005 8:10 AM
Subject: [FlyRotary] Re: Nice Trip

Tracy or anyone,
I'm just getting blasted by some Yank that is not happy with the engines he got from Rupert here locally. I went and inspected the engines for this chap to see that they looked OK and nothing was missing, as a favour.
Now he's not happy that their not auto's and he doesn't know how to change them over. He also complained that the Renesis engine had 13B housings and he was getting ripped-off, I tried to explain that the Renesis was a 13B.
 
BTW this chap is a Mechanical Engineer and worked for many Aviation related companies. He is also doing his own PSRU and is now complaining there is a difference between the Renesis manual and the Auto gearbox bolt pattern and the manual pattern makes this harder for him.
The only thing I can think of is that one of them has the Cosmo ( extra top mount position) bolt pattern or that the starter mounting holes are different.
The engines are on the other side of town, so I can't see them directly.
Any suggestions on what ( if anything) is different, I would like to respond to this chap as he's a real pain.
 
Paul a photo of the Renesis from the flywheel side would help, if you would be so kind.
 
George ( down under)
Tracy,
    Glad to hear you got a small break from slaveing to produce all those products
for us !!  Charlie ,Ken,Monty and I will be headed your way in a few days......How
about a few weather reports of conditions at "Shady Bend" for the next two or three
days to give the "Roundup" travelers an idea of what to expect.......
 
Best Regards,
--
Kelly Troyer
Dyke Delta/13B/RD1C/EC2




-------------- Original message from "Tracy Crook" <lors01@msn.com>: --------------

Got back today from Charlie & Tupper's Fly-in at Outer Slobovia.  Always a treat.  Had big head-winds on way up but got paid back with an equally strong tailwind on the way back.  The psychological effect of seeing 200+ cruise speeds is a kick!  First time using the oxygen system and it really makes high altitude cruising a lot nicer.   Stayed at 16,500 most of the time and felt great on arrival rather than the need for a nap like I usually feel.
 
The Renesis continues to get better all the time as it breaks in and I get the engine controller fine tuned to it.  Only glitch was the sluggish engine start after the engine cold soaked over night.  Need to switch from 15W - 50 to 10W - 30 for the winter.  Or maybe its that weenie motorcycle battery I use?  Anyway, another pleasurable 6 rotary powered hours added to the Hobbs. 
 
Tracy
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