X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from [24.25.9.102] (HELO ms-smtp-03-eri0.southeast.rr.com) by logan.com (CommuniGate Pro SMTP 5.0c4) with ESMTP id 760233 for flyrotary@lancaironline.net; Mon, 10 Oct 2005 09:03:17 -0400 Received-SPF: pass receiver=logan.com; client-ip=24.25.9.102; envelope-from=eanderson@carolina.rr.com Received: from edward2 (cpe-024-074-025-165.carolina.res.rr.com [24.74.25.165]) by ms-smtp-03-eri0.southeast.rr.com (8.12.10/8.12.7) with SMTP id j9AD2TfV000912 for ; Mon, 10 Oct 2005 09:02:31 -0400 (EDT) Message-ID: <000c01c5cd9a$e310e4c0$2402a8c0@edward2> From: "Ed Anderson" To: "Rotary motors in aircraft" Subject: More Lycoming Problems Date: Mon, 10 Oct 2005 09:02:36 -0400 MIME-Version: 1.0 Content-Type: multipart/related; type="multipart/alternative"; boundary="----=_NextPart_000_0008_01C5CD79.5BA4A1A0" X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Outlook Express 6.00.2900.2180 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2900.2180 X-Virus-Scanned: Symantec AntiVirus Scan Engine This is a multi-part message in MIME format. ------=_NextPart_000_0008_01C5CD79.5BA4A1A0 Content-Type: multipart/alternative; boundary="----=_NextPart_001_0009_01C5CD79.5BA4A1A0" ------=_NextPart_001_0009_01C5CD79.5BA4A1A0 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable And you wonder why we prefer a Rotary over an expensive, certified = engine??. I think the certification part only means it is certified to = break and cost mucho money. You would think after their crankshaft = fiasco they would be more careful in QA. Repair cost (even with free = parts) apprently will cost on the order of $16,000. Dave, here is another one for your file. Ed A AD Affects Aftermarket Rods In 2,800 Lycoming Engines The FAA has issued an Airworthiness Directive AD on a certain make of = connecting rod found in about 2,800 Lycoming 360- and 540-series engines = in service in the U.S. The AD covers engines that have had certain ECi = connecting rods installed as part of a repair or overhaul. The FAA = determined that the connecting rods covered by the AD have deficiencies = in the journal bores that can cause fatigue and/or bearing failure, = which can result in "uncommanded shutdown" of the engine. Offending rods = that have seen more than 1,500 hours of service have to be replaced = within 50 hours and the others must be replaced before reaching 1,500 = hours. The engines have been installed in dozens of certified and = experimental aircraft. The repairs, according to the FAA's math, will = cost about $700 per engine (we think it could be a lot more) and ECi has = said it might give credit for returned connecting rods. Another AD = affecting crankshafts in 1,128 engines in the same families takes effect = on Oct. 21. The repair cost on those engines is estimated at more than = $16,000 but Lycoming has said it will supply the parts for free.=20 Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson@carolina.rr.com ------=_NextPart_001_0009_01C5CD79.5BA4A1A0 Content-Type: text/html; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable

And you wonder why we prefer a Rotary over an = expensive,=20 certified engine??. I think the certification part only means it=20 is certified to break and cost mucho money. You would = think=20 after their crankshaft fiasco they would be more careful in QA. = Repair=20 cost (even with free parts) apprently will cost on the order of=20 $16,000.

Dave, here is another one for your = file.

Ed A

AD Affects = Aftermarket Rods=20 In 2,800 Lycoming Engines

The FAA has issued an Airworthiness Directive AD on a certain = make of=20 connecting rod found in about 2,800 Lycoming 360- and 540-series = engines in=20 service in the U.S. The AD covers engines that have had certain ECi = connecting=20 rods installed as part of a repair or overhaul. The FAA determined = that the=20 connecting rods covered by the AD have deficiencies in the journal = bores that=20 can cause fatigue and/or bearing failure, which can result in = "uncommanded=20 shutdown" of the engine. Offending rods that have seen more than 1,500 = hours=20 of service have to be replaced within 50 hours and the others must be = replaced=20 before reaching 1,500 hours. The engines have been installed in dozens = of=20 certified and experimental aircraft. The repairs, according to the = FAA's math,=20 will cost about $700 per engine (we think it could be a lot more) and = ECi has=20 said it might give credit for returned connecting rods. Another AD = affecting=20 crankshafts in 1,128 engines in the same families takes effect on Oct. = 21. The=20 repair cost on those engines is estimated at more than $16,000 but = Lycoming=20 has said it will supply the parts for free. =

Ed Anderson
Rv-6A N494BW Rotary = Powered
Matthews,=20 NC
eanderson@carolina.rr.com

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