Mailing List flyrotary@lancaironline.net Message #20667
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] rotor and seal wear was Re: All Parts have arrived, Whew!
Date: Sat, 23 Apr 2005 10:02:44 -0500
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message

What I seem to have missed is the compelling reason
why we can't simply mill the slots out to 3 mm, install new seals and
continue the march.  I know Tracy's "new formulation" seals only come in
2 mm, but I speculate that would be pretty easy to change given the
current rash of wallowed out 2 mm slots and the potential market for 3mm
versions. 

 
Hi Jim,
 
First, Tracy's/Bruce's new seals are certainly available in 3mm, and at the same price of the 2mm seals.   From what I've understood (or thought I did), the 2mm seals actually "seal" better than the 3mm seals.  For a street engine, (idle, emissions, etc) that's clearly better, or Mazda wouldn't have changed to them in 86 (I think).  I don't think there's anything really wrong with running 3mm seals if you want to.
 
I'm more interested in what causes the slots to open up.  If Bruce is correct, and they're just bent outward, then I guess the force of combustion is causing this???  Imagine when the plug fires, there's a huge force created.  That force would push outward on the two apex seals that border that particular rotor face.  When the next face fires, the seal that was previously forced backwards, is now forced forward.  I can imagine that this back and forth hammering would tend to open up the slot.   I guess the real question is what causes this to be worse in some engines than others.  The obvious answer would be that it's worse in engines that produce lots of power, for long periods of time. 
 
Lynn, Leon, do you see this in racing engines?
 
If all the above is true, then I can also see far more stress being put on the seals as the slot widens.  Imagine the seals slapping back and forth rapidly.  What happens if a tiny bit of carbon, sand, etc manages to get in the apex slot, and then the seal is slammed into it.  Wouldn't that offer the opportunity to snap a brittle seal?  
 
To add to this SWAGing, I would also like to mention that Ed is not alone with his observation of excessive wear on Hurley seals.  My engine probably had 80 total hours on it before the oil cooler incident, and there's a remarkable amount of wear on the sides of my seals.  These were in new rotors, and the apex slots are still at new specs, so it wasn't caused by out of spec slots.  Leon may have a point about dust in this case, since I didn't run with a filter, and half of my running time was on the ground.  
 
At some point, I'm going to measure one of the old Hurley seals to see just how much of a groove was worn in them.  Just from looking at them, I can tell that it's much more wear than the Mazda seals in the old (??? miles) engine in the box in the garage.  Suffice to say that I'm happy that I have the new seals in my current engine.    
 
Cheers,
Rusty (firewire hard drives biting the dust left and right...)



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