Mailing List lml@lancaironline.net Message #70015
From: Chris Zavatson <chris_zavatson@yahoo.com>
Sender: <marv@lancaironline.net>
Subject: Gear Extension Failure video
Date: Sat, 17 May 2014 11:41:39 -0400
To: <lml@lancaironline.net>
The video below shows the sequence of events when the pressure spike generated during gear extension actually exceeds the low pressure set-point.  The magnitude of the spike is dependent on several variables.  Factors that tend to make it larger are:
  1. High fluid temperatures (lowers viscosity)
  2. Descending into warmer air (raises high side system pressure)
  3. Original lower speed .019 cipr gear pump (can’t absorb returning fluid as fast)
  4. Outback gear (adds downward aero loads on gear)
I lowered my low-side pressure set-point (normally at 800 psi) and went flying. 
What you see in the clip is an elevated starting pressure in the high side circuit.  Upon selecting gear-down, the high-side poppet is opened and pressure is released.  The falling gear creates back-pressure in the circuit and begins to push the spool backwards - allowing the poppet valve to close off again.  When the pressure spike level passes the pressure switch setting, the pump shuts down.  The high side poppet valve is now fully closed and pressure is locked in both high and low circuits.  The gear is now only partially extended yet the criteria for the pump to remain off has been met.  This condition is completely stable.  Momentarily pulling the dump valve allows the gear to continue down.
Permanently eliminating this failure mode simply involves raising the low-side operating pressure.  800 psi has been shown to be sufficient.  The adjustable SUCO pressure switches Lancair supplies, nominally set to 550 psi, are able to be adjusted to 800 psi.
Chris Zavatson
N91CZ
360std
www.N91CZ.net

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