X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from vms173003pub.verizon.net ([206.46.173.3] verified) by logan.com (CommuniGate Pro SMTP 6.0.2) with ESMTP id 6136515 for lml@lancaironline.net; Fri, 22 Mar 2013 22:16:02 -0400 Received-SPF: pass receiver=logan.com; client-ip=206.46.173.3; envelope-from=N4ZQ@VERIZON.NET Received: from new-host.home ([unknown] [98.110.154.118]) by vms173003.mailsrvcs.net (Sun Java(tm) System Messaging Server 7u2-7.02 32bit (built Apr 16 2009)) with ESMTPA id <0MK300FWFCXPG8B2@vms173003.mailsrvcs.net> for lml@lancaironline.net; Fri, 22 Mar 2013 21:15:27 -0500 (CDT) Content-type: text/plain; charset=us-ascii MIME-version: 1.0 (Apple Message framework v1085) Subject: Re: 360 fuel transfer From: "Greenbacks, UnLtd." In-reply-to: Date: Fri, 22 Mar 2013 22:15:24 -0400 Content-transfer-encoding: quoted-printable Message-id: References: To: Lancair Mailing List X-Mailer: Apple Mail (2.1085) About 20min into todays' flight and with the transfer pump switches set = to auto, the system failed. Actually it had failed before takeoff but I = was unaware since the header tank was full on takeoff. I observed the = sight gauge level drop to its normal pump on level and kept falling. The = EI fuel gauge for the header tank agreed and kept falling. Normally the = pumps come on automatically at about 7.5gal but not today so I continued = the flight and operated the transfer pumps manually for the 2.5hr = flight. About 5 min out from landing I again turned on the transfer = pumps manually and this time forgot to shut them off. :-( Needless to say fuel was being pumped overboard as I taxied into the = hangar.... So what went wrong? The auto transfer system is controlled by a solid = state relay from Perhelion Design and it works great. However, the system failed due to the fact that one of the leads to the = relay from the buss had somehow slipped off its terminal on the = relay(these terminals are pointed down in this installation). A female = spade connector that was obviously just loose enough to wiggle itself = off, did so. In the end, a simple fix but it reinforces the point that = none of our building work should be taken for granted. Now the two power = leads to the relay are secured with clear heat shrink as well as lacing = tape. Angier Ames N4ZQ=