Mailing List lml@lancaironline.net Message #51761
From: Bill <n5zq@verizon.net>
Sender: <marv@lancaironline.net>
Subject: Re: [LML] Crankshaft bolts
Date: Mon, 15 Jun 2009 13:45:55 -0400
To: <lml@lancaironline.net>
Hi Dan,
 
Sorry to hear about your engine. You are indeed lucky to have found this problem. Could you tell us, was this a new Contintental or a rebuild? If a rebuild, who was the builder? Thanks. Better to miss an Alaska adventure than to miss the rest of your life, eh?
 
Bill Harrelson
N5ZQ 320 1,650 hrs
N6ZQ  IV under construction
 
 
 
 
----- Original Message -----
From: Dan Reagan
Sent: Monday, June 15, 2009 7:06 AM
Subject: [LML] Crankshaft bolts

I thought I would pass along a problem I have found in my engine so that someone else might benefit.
 
I will give the quick version since the detailed version would go on for pages.  While getting ready to go to Alaska in my IVP, I did a last oil change before leaving.  It had only 11 hours on the oil change but I wanted a fresh change before the trip.  When examining the oil filter, I found a piece of safety wire about 1/2 inch long.  It was still round and looked in good condition.  Again, the short version of the story is I found broken safety wire on the back end of the crankshaft and one bolt was broken and the head was missing. 
 
The engine has a total of 650 hours on it, is a TSIO550E and has got to be removed rebuilt / replaced.
 
I had absolutely no indication anything was wrong other than finding the safety wire.  Therefore I would recommend to cut the oil filter open and inspect it every time.  Any time you have the starter drive adapter off look at the camshaft gear bolts that are lockwired.  They are easily seen. 
 
If you have an occasion to have the fuel pump off be sure to look at the crankshaft bolts and lockwire.  They are easily seen through the hole left by the fuel pump.  If you are really curious, then without really removing too much you can use a boroscope and see the crankshaft bolts from a cover plate on the top left of the accessory case.
 
If anyone is interested, there are many, many more details.  It goes without saying that being between mountains in Alaska at less than 1000 ft. agl is not where I would want to be with this engine.  There were several things that had to happen to have me find the problem when I did.  Someone was looking out after me.
 
Dan Reagan
IVP 650 hours -soon to have a zero time engine
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