Mailing List lml@lancaironline.net Message #50273
From: Skip Slater <skipslater@verizon.net>
Sender: <marv@lancaironline.net>
Subject: Re: [LML] Small brake leak
Date: Sun, 01 Feb 2009 17:57:10 -0500
To: <lml@lancaironline.net>
Guy,
   I had this problem on one of my ES brakes and have heard from a couple of other builders with the same issue.  I took the leaking brake off and had Robbie Grove at Grove Aircraft take a look at it.  He said the cylinders seemed to have corrosion inside.  At his recommendation, I tried smoothing the cylinder surfaces with some fine grit sandpaper and reassembling, but within a few months, the leak reappeared.  Rather than buy a whole new brake assembly (which is pretty expensive), I got the Cleveland part number and ordered a new cylinder from Aircraft Spruce along with a set of O rings for the pistons.  You need to remove the fittings and anchor bolts from the old cylinder and reinstall them on the new one, but that isn't difficult.  I'd also take a good look at your pistons and if they're corroded or scuffed up, replace them as well.  I reused mine with the new O rings and have had no leaks since.
   I've attached a pdf file with the Cleveland parts catalog.  I'm not sure if the IV's use the same brakes as the ES (Tim can tell you this), but if they do, the assembly is model 30-61E and the illustration and parts list can be found on pages 8 and 9 in this document.  Once you know your part number(s), Aircraft Spruce can special order them from Cleveland.  I took the opportunity to also order a new set of brake linings to have on hand for my next change.
   Good luck,
   Skip Slater
   N540ES
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