Mailing List lml@lancaironline.net Message #47783
From: Tom Gourley <tom.gourley@verizon.net>
Sender: <marv@lancaironline.net>
Subject: [LML] Emergency gear extension (Was: Reply to parts needed)
Date: Thu, 26 Jun 2008 21:50:45 -0400
To: <lml@lancaironline.net>
Excerpt from Steve Young's mail:
"When I got close to home I turned on the avionics and the master switch on to see if the gear would go down. I felt the right one lock down and then everthing when dead.
....
I opened the dump valve and pulled the curcuit breaker at this time. I went through the procedures with no luck. I was thinking at the time that I needed to stay at the 120 knots so I would take the doors off. Hind sight is always 20/20 and I should have been alot more aggressive. I wish now, I would have climbed higher and build more speed prior to the yawing since I lost the gear door anyway on landing."
 
For the last several years I've been flying a Commander 112 which has a gear system nearly identical to the Legacy; i.e. an electric motor drives a hydraulic pump which operates the landing gear.  Just like the Legacy, and as far as I know the 320/360, the gear is held up by hydraulic pressure and emergency extension uses a simple dump valve to relieve pressure in the gear hydraulic cylinders.  Gravity starts the gear down and springs, rather than gas struts, finishes the gear extension and locks the over-center links in place.  I've had to use the dump valve twice in flight.  The first time the gear failed to extend when attempting to land at an airport about 30 min from my home base.  I flew back home, slowed to about 90 kts before entering downwind (normal approach for the 112 is 80 KIAS) and activated the dump valve.  The gear came down just like when it was on jacks during the annual inspection (you do check the emergency extension at least yearly, right?), I got 3 green and landed with no problems.  After getting back to the hangar we put the plane on jacks and, of course, the gear worked just fine; could not get it to fail.  But like the old saying goes, problems that go away by themselves come back by themselves. 
 
About 100 flying hours later the gear failed to extend, again.  This time I didn't slow down as much before hitting the dump valve.  (Max gear extension speed on the 112 is 130 KIAS.)  Like before the mains came down immediately.  (They're pretty heavy and actually free fall faster than the normal extension.)  The nose gear takes a little longer, but this time it didn't come all the way down; no green nose gear light.  I tried pulling a couple of G's but no luck.  (My wife was with me so I didn't want to pull too hard.)  But as I slowed below 100 KIAS and started extending the flaps the nose gear locked in place.  At this point I started breathing again.  Once again the landing was uneventful, but this time back in the hangar and on the jacks the gear motor refused to run at all.  
 
After replacing the motor/pump assembly we ran some extension experiments and came to two conclusions.  First, the main gear does not appear to be sensitive to airspeed during an emergency extension, but the nose gear does.  Slower is better.  Unless you've lost the engine you can always speed up and yaw if you need more force on the main gear doors to lock the mains in place, but let the nose gear lock first.  Second, emergency extension worked better, i.e. was more positive, when we started with the gear fully retracted.  Starting a normal gear extension then killing power with the gear partially extended, then hitting the dump valve didn't always result in positive gear extension, even when sitting on jacks.  We also ended up replacing the nose gear springs and got more positive extension on the nose gear, so check your gas struts regularly.
 
Granted this was all on a Commander 112, not a Lancair, but due to the similar gear systems I think the rules I've set for myself for emergency extension on the 112 may also work on the Legacy and 320/360:  1) Slow down as much as possible before activating the dump valve.  This makes it easier to extend the nose gear.  2) If you are having electrical problems don't even try to do a normal extension.  Leave the gear fully retracted then pull the gear breaker and use the dump vavle.
 
Of course trying this out at a safe altitude in your own plane is highly recommended.  Your mileage may vary.
 
Tom Gourley
 
 
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