X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from [76.190.200.141] (account marv@lancaironline.net) by logan.com (CommuniGate Pro WEBUSER 5.2c2) with HTTP id 2472759 for lml@lancaironline.net; Wed, 14 Nov 2007 21:37:45 -0500 From: marv@lancair.net Subject: Re: [LML] Firewall pass through for Lightspeed Ign sensor wire To: lml X-Mailer: CommuniGate Pro WebUser v5.2c2 Date: Wed, 14 Nov 2007 21:37:45 -0500 Message-ID: In-Reply-To: <001801c826db$e7b56fe0$6601a8c0@paulrzm5oth3zt> References: <001801c826db$e7b56fe0$6601a8c0@paulrzm5oth3zt> MIME-Version: 1.0 Content-Type: text/plain;charset=iso-8859-1;format="flowed" Content-Transfer-Encoding: 8bit Posted for "Paul Bricker" : Jay, First, let me emcourage you to keep the harness intact and run the cable thru a hole in the firewall. My original installation in my ES I cut the harness and routed it thru a bulkhead connector. I had an intermittant conatct that caused several problems until I tracked it down. I ordered another harness from Klaus and started over. You are right that you need a large hole to pass the connectors thru the firewall. I used four alum plates (.050?), each about 3 inches square, with a ¾ inch hole in the center, and four bolt hoes in the corners. I cut a 3/8 inch slot from one side to the center hole in each. Two plates went on each side of the firewall, with the slots on adjacent plates offset 180 deg. Rubber grommets protected the cable where it went through the plates, and the cavity between the plates was filled with high temp silicon caulking. Four through bolts/etc finished the deal. The only fire path is along the cable itself. Whether this provides a robust and finished appearance is beyond me. I’d take a photo but the plane is in the paint shop. Perhaps I’ll be able to find a picture in the building files if there is interest.