Regards the Mag idler: I had to deal with this problem when I
installed dual LSE systems on my TSIO-550 powered LIV. Ron Monson was
building up the motor and suggested making a custom part to replace the mag gear
if I wanted to install a second alternator on the aft side of the pad--or I
could install the bottom half of an old mag as a "place holder".
I was aware of a few incidences of stray accessory idlers when mags were removed
without removing or securing the idler gear, mostly on Lycs, causing premature
engine overhaul so this was a challenge requiring some thought. Since mine
was one of the first dual LSE installs on 6 cyl Continentals (plasma IIIs which
use a crank sensor) we were breaking some new ground. Ron has done many in
the several years since so you might give him a call to see what he would
recommend. I just removed both mags and all mag accessory gears during
engine buildup and did not install a second alt so there are many fewer teeth to
make metal if something goes astray. Two Odyssey batteries and a certified
alt seemed sufficient and have worked well for the past 140 hours.
I know parallel busses each with an alt and battery for electrically
dependent engines are the default design, but I think three power providers each
separable from the main buss eliminate some complexity and offer great
redundancy, especially when coupled with a good over voltage protector, current
limiter and load meter. For an even simpler power distribution
system you could follow the LSE dual installation manual and use
a small back up battery with a Schottky Diode to eliminate the extra
alt and solve the idler gear problem. Choices, choices--your decisions may
differ.
regards, paul--N94PT