Mailing List lml@lancaironline.net Message #41140
From: Tom Gourley <tom.gourley@verizon.net>
Sender: <marv@lancaironline.net>
Subject: Re: [LML] Ground connection
Date: Fri, 06 Apr 2007 21:28:52 -0400
To: <lml@lancaironline.net>

In order to tidy up the spag, and perhaps improve the radio performance, I wondered if I was to organise the ground points and have the electrical services grounded to a common point and the avionics to a separate common point.

 
Dom,
 
What you want to avoid is multiple grounding points that are interconnected through multiple paths.  I would recommend a single heavy duty ground point on the firewall that the large cable from the negative battery terminal attaches to.  The battery negative lead should be at least #4 cable as it will carry the current from the starter back to the battery.  Typically the ground point on the firewall is a stud that goes through the firewall to provide a grounding point for things under the cowl, like the starter.  Unless the manufacturer recommends otherwise I would not ground engine sensors (fuel flow, fuel pressure, oil pressure) to this point.  I would route them with the other wires from the sensors to the engine interface box. 
 
Behind the panel I would run the ground wires from the avionics, and whatever else is currently grounded behind the panel, to a single ground bus.  You can buy grounding busses or make one from a bar of copper or brass.  I would then run a single heavy wire, #10 or #8, from that ground bus to the ground stud on the firewall.  (You could run it all the way to battery instead but that's probably overkill.)  If you have more than one grounding bus run a heavy wire from each bus to the common ground point.  Don't daisy-chain grounding points.  When you're done there should be a single wire from each grounding bus, if you have more than one, to the common ground point and no wires running between grounding busses. 
 
For audio wiring follow the audio panel manufacturer's instructions.  Typically this involves using a shielded multiconductor cable from each audio source, or destination, to a channel on the audio panel.  Most manufacturers then recommend grounding the shield at the audio panel only.  Again, follow the manufacturer's instructions on how to terminate the shields.  If this requires soldering wires to the shield that are then tied to the connector backshell or the audio panel chassis, keep these wires as short as possible.  Never use the cable shield as a return.  For example a standared stereo headset jack will have a wire for left audio, one for right audio, and one for return.  In this case you would use 3-conductor cable.  Do not use 2-conductor and then cheat and use the shield for a return.
 
If I've made an error in my descriptions I'm sure someone will bring it to my attention.
 
Tom Gourley
 
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