Mailing List lml@lancaironline.net Message #39224
From: N320GG <n320g@hotmail.com>
Sender: <marv@lancaironline.net>
Subject: [LML] Re: Plexiglas - repair of scratches
Date: Sun, 31 Dec 2006 22:37:23 -0500
To: <lml>
I repaired scratches in my motorcycle windshield, it appears perfect.  But now as I am riding on a sunny day I can see the flaws on the ground in the shadow of the windshield.  So I would suggest as you get near what you think is finished, that you let the sun or a strong light shine through and look at the image on the ground.  This way you can see where corrections are required.
Gary Melton
N320GG LNC2
----- Original Message -----
To: lml
Sent: Sunday, December 31, 2006 5:25 PM
Subject: [LML] Re: FW: Plexiglas - repair of scratches

One thing to keep in mind is the Plexiglas is really a lens.  And removing the scratch requires almost a "body work" approach.  You don't want to end up with a nice, rounded off, smooth, shiny scratch.  A deep scratch requires you feather the area around it, the deeper the scratch the larger the area.  Since most scratches are on the outside, the convex side you can use a DA or orbital sander, even by hand with a sanding block.  Just avoid the temptation to dig down into the scratch with a small sanding tool.  Bottom line, to preserve the optical quality of the windshield you need to work a large area if you have a deep scratch, the deeper the scratch the larger the area.
 
I got a fairly deep scratch on the inside of my windshield (don't ask) and used 1500, 2000, rubbing compound then the 3 stage Plexiglas polish system and it worked fine.  But I can still notice slight flaws in the optical quality of the windshield in that area.  It was difficult to work above the glareshield, by hand, and get it sanded out thoroughly.
 
Mike Easley
Colorado Springs
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