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FWIW, guys, on my early 235, I had the "grey soot" streaks behind the left
outboard elevator hinge early on (at maybe 300 airframe hours). I replaced
all the elevator hinge pins with the Teflon sheathed wire at that time and
haven't noticed any further wear there over the next 500 hours.
As a result, I watched the aileron hinges carefully for development of
excessive wear (my criterion: ANY noticeable wear) and replaced those
hinge-pins with the same material as the elevator pins at about 400 hours.
Same results.
Flap hinge-pins have not needed replacement.
Having seen high-speed motion pictures of wind tunnel flutter testing - and
the catastrophic results of various defects, including loose flight control
hinges, among others - I wouldn't fly my LNC2 with even the slightest slop
in those hinges.
Dan Schaefer
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