I recently had a disconcerting conversation with an engineer. Like me, he was
also a flight enthusiast. Unlike me, he was not thrilled with my dreams of fast
glass. (For the record, I didn't mention any specific model--I just told him I
was looking at a cross-country cruiser and an amphib. Because of this, I know he
didn't have any bad experiences and was biased against them.) Later I learned
why he was dismayed. It was not because of the composite construction--it was
because of the epoxy that we use for the structural adhesive. When I asked him
what he meant, he told me that he had published a paper on it. He then proceeded
to tell me about how epoxy is hard, brittle, and porous (on a microscopic
level). The first trait I thought was a good idea. The second two I wasn't too
sure about. He explained to me that the issue that worried him was fatigue. NOT
of the composite structure but the epoxy itself. In a traditional metal
aircraft, you can x-ray structures to determine their state of fatigue and
replace the hinge pins, bolts, etc if needed. He said that you can not do this
w/ the epoxy. In a nutshell <these types of joints don't fail little by
little. When they fail, they fail catastrophically and we have no way of
determining when that will be>. I don't know if he is talking about
delamination or what--I'm still a low-time PP.
Can anyone explain these views to me? I've been thinking about how to be able
to afford one of these aircraft at some point in the future and this was not at
all what I was wanting to hear. I see four basic options.
1). My friend just didn't have much experience with airframes. <he is a
chemical engineer>
2). He is wrong about these structural properties. <which I don't agree
with--he does make these chemicals>
3). He is correct about the nature of the materials. He is incorrect about
their affects on airframe cohesion and those traits only show up on the
microscopic level.
4). He is correct about everything <including these airplanes have no
value after ten years. he said he knows a pilot that was given one, <not a
Lancair or Aerocomp> flew it once, and then grounded it and sold it>> ,
and these are not safe systems of construction.
I do not believe that option four is correct. If it is, that would mean that
several thousand pilots <and several hundred companies> have simply
ignored a safety risk of a very large magnitude. I also believe that FAA would
have outlawed such systems as a "significant safety risk". I sincerely hope it
is the second option--I've been dreaming about one day owning these beautiful
aircraft since day 3 of my primary flight training.
Any info and help will be greatly appreciated,
Adam
<I changed my email address from 225PT due to
spam..>