Mailing List flyrotary@lancaironline.net Message #7818
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] surging
Date: Wed, 5 May 2004 15:11:05 -0500
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message

Each cycle of the surging takes a little over 1 sec.  RPM surges buy 300-400 RPM.  Manifold pressure fluctuates by 2-3 inches, and the mixture monitor fluctuates the full range of its scale.

Hi Dave,
 
I recall having some problems with this in my early running of rev-1, and it was just a tuning issue.  You have to reduce the mode-2 setting to minimum, as Tracy suggested, and work your way down very slowly.  Once the surging starts, and the MAP is wandering around, pushing the set button is a shot in the dark, since the mixture will be changed for the MAP at that instant.  I had to work with mine a bunch to finally get it working well.  
 
My suggestion would be to start at the lowest throttle setting that will run smoothly, then reduce the MAP .5".  If this is surges, adjust the mixture, and throttle as necessary to make it smooth, at exactly the MAP you wanted.  Save this mixture, then reduce the MAP another .5", and repeat until you hit the idle limit.  That's about how I finally got mine to work before, but I admit to not taking the time to get it right on the current version.  
 
Also note that turning down the fuel pressure is basically the same thing as what John Slade suggested, which was to reduce the overall injector setting.  As long as you haven't run out of travel in your mixture control knob, neither of these steps should be needed though. 
 
Good luck.  I know it isn't as simple as it sounds to get it right. 
 
For the record, my #1 feature request for the EC-2 would be the ability to save/restore the calibrations to/from an external source (PDA, laptop, etc).   I'm hesitant to fiddle with calibrations for a test, when I already have things running well, because I don't want to have to take the time to get the calibrations back in line when I'm done.   
 
While we're at it, my #1 feature request for the EM-2 is data logging to the iPAQ.
 
Cheers,
Rusty
 



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