Mailing List flyrotary@lancaironline.net Message #7709
From: John Slade <sladerj@bellsouth.net>
Subject: Turbo - found the problem.
Date: Fri, 30 Apr 2004 20:42:49 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Re: [FlyRotary] Re: FW: Sad story
I found the problem with my turbo.
While reinstalling the turbo I decided that the feed line may be too small. The hose recommended by my local Mazda guru was  #10 size which is about 1/8 ID. All the input I'm getting now says this hose needs to be 1/4 ID. Maybe the local guy was thinking about typical sporadic road use rather than the sustained usage I'll get in airplane use. When it came time to remove the old hose I noticed that it went under the alternator, and seemed stuck. The only way I could get it out was to release the alternator tension adjustment and lift the alternator up. The hose had been trapped between the alternator and the top of the engine. There HAD been enough clearance, but the belt tension had pulled the alternator downwards and crimped the feed line. I guess the tension bolt hadn't been tight enough, or it needs some friction washers. Blowing through the hose it was easy to feel the restriction caused by the crimp. Excellent! I love it when you find a definitive cause like that.
 
There's a picture of the crimped hose in my web site, chapter 29 for anyone who's interested.
 
John Slade (Onwards and upwards....)
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