X-Junk-Score: 0 [] X-KAS-Score: 0 [] From: "Charlie England ceengland7@gmail.com" Received: from pmg.Logan.com ([207.170.160.161] verified) by logan.com (CommuniGate Pro SMTP 6.4.0) with ESMTPS id 3784747 for flyrotary@lancaironline.net; Sat, 11 Jan 2025 12:44:27 -0500 Received: from pmg.Logan.com (localhost [127.0.0.1]) by pmg.Logan.com (Proxmox) with ESMTP id 47604326F8 for ; Sat, 11 Jan 2025 12:44:27 -0500 (EST) Received-SPF: pass (gmail.com ... _spf.google.com: Sender is authorized to use 'ceengland7@gmail.com' in 'mfrom' identity (mechanism 'include:_netblocks.google.com' matched)) receiver=pmg.Logan.com; identity=mailfrom; envelope-from="ceengland7@gmail.com"; helo=mail-ed1-f42.google.com; client-ip=209.85.208.42 Received: from mail-ed1-f42.google.com (mail-ed1-f42.google.com [209.85.208.42]) by pmg.Logan.com (Proxmox) with ESMTPS for ; Sat, 11 Jan 2025 12:44:25 -0500 (EST) Received: by mail-ed1-f42.google.com with SMTP id 4fb4d7f45d1cf-5d3d0205bd5so4444169a12.3 for ; Sat, 11 Jan 2025 09:44:25 -0800 (PST) DKIM-Signature: v=1; a=rsa-sha256; c=relaxed/relaxed; d=gmail.com; s=20230601; t=1736617464; x=1737222264; darn=lancaironline.net; h=to:subject:message-id:date:from:in-reply-to:references:mime-version :from:to:cc:subject:date:message-id:reply-to; bh=HQiBGNZ72fvqVNd6RYAVNwqpZmdoQ/sxNKGtv7/2lU8=; b=URtdwyyE8Vx2DH09RMnuW2kz8vM27/2lMOOFPUXWGI+/f5x6qIcZMU0aTK+BZCMqX5 fNrYXV2AReehZ3iDeIz7Uy4s+xg/KuqxzPyaIDyqb/95kb3QFQuxtGQEEyc7bSwiyAM7 MYzsvq0a4OBdS1YzlHIeh4u0u5vPXsKuskQgw6Pc2G6iJJp8nWBHRoEq7aOiI0APU2RT JpX2oXCo4CbUJNQxkngs4RhRjrai0H79zmCZr4E/x/6key2fXdhxpf+6DNsPX1e0+Csk COp++unUuV303ld2tZFfdh4aKibH8XX/L0Fzn4x5M6GV8Uzktvyq8chN2sY6gX7WX74V dwOA== X-Google-DKIM-Signature: v=1; a=rsa-sha256; c=relaxed/relaxed; d=1e100.net; s=20230601; t=1736617464; x=1737222264; h=to:subject:message-id:date:from:in-reply-to:references:mime-version :x-gm-message-state:from:to:cc:subject:date:message-id:reply-to; bh=HQiBGNZ72fvqVNd6RYAVNwqpZmdoQ/sxNKGtv7/2lU8=; b=CEz8EQjps2XxcdB2Q/j5RgdaqkoO5bJPnnHSktUsKwfywrET1G6tuH9xZcm5/GFKKY 9+Rspf9qpDYDEdd0g6ZwWr5o/LgI0ZHmFP/JUNos7ZYZ/BbTjL+j84mHOywz1BoXCVkF CLz3r5YWfwA3KMuGRp4i0m/LXKcoYqRcEmgBSNjKHBmO3ot7sCtRmBkN/w8kNp74QNAz uva4TGA+yLW5XMgHQTPmdid2Kt6nh3kuIlY9z3ndoXCTCKEpfeOvZvPT5DCGvoIa66I8 BAiMWfm8fY0/S6xt8zGeWG6vw7g6LvLOzhnjJKbndyZldGYz1Gr5iblN6z3y1U8p3deS nefQ== X-Gm-Message-State: AOJu0YyK67MdPWJb4jfpI2EE2r0Bxd8deVhQtFGVe5SZ5bBPyJYfLumk dZoXchA/TTV7bYS+4b/diBrTyET5M3A4Rsw1GMq12XIaGJuJX03WqI1ZVsrs0r6awEntti5+i17 6GecjRQR3A5kcJPyfGSqHSSEnjjFPWg== X-Gm-Gg: ASbGnctBlv5bBvVHsWMGNd9zKPCqDJlVXd8VHN8nxopmSuLSvxEyga5UmNabcEp1ICC 72TSYukYRXqTlrVlS6Pf5vfoElflzFq7srxNH X-Google-Smtp-Source: AGHT+IGg8Xi3fB+cjDGpewxwWsMDzxA/JE/9hkRNwsI4Xggva/rRzvbdyCIuwy54YNZHuksTgoZzAH1/a4WBKai6KhM= X-Received: by 2002:a05:6402:3225:b0:5d3:bab1:513f with SMTP id 4fb4d7f45d1cf-5d972e178cbmr15416413a12.18.1736617463191; Sat, 11 Jan 2025 09:44:23 -0800 (PST) MIME-Version: 1.0 References: In-Reply-To: Date: Sat, 11 Jan 2025 11:44:11 -0600 X-Gm-Features: AbW1kvZoM6b-K5ARKxH-742_iK0oNd3VgKrFCJNCnQ_yMs-pu4nLuKJWp2jPPPw Message-ID: Subject: Re: [FlyRotary] Re: Flexplate cracks To: Rotary motors in aircraft Content-Type: multipart/alternative; boundary="000000000000011f76062b71c322" X-SPAM-LEVEL: Spam detection results: 0 AWL -0.638 Adjusted score from AWL reputation of From: address BAYES_00 -1.9 Bayes spam probability is 0 to 1% DKIM_SIGNED 0.1 Message has a DKIM or DK signature, not necessarily valid DKIM_VALID -0.1 Message has at least one valid DKIM or DK signature DKIM_VALID_AU -0.1 Message has a valid DKIM or DK signature from author's domain DKIM_VALID_EF -0.1 Message has a valid DKIM or DK signature from envelope-from domain DMARC_PASS -0.1 DMARC pass policy FREEMAIL_ENVFROM_END_DIGIT 0.25 Envelope-from freemail username ends in digit FREEMAIL_FROM 0.001 Sender email is commonly abused enduser mail provider HTML_MESSAGE 0.001 HTML included in message KAM_LINEPADDING 1.2 Spam that tries to get past blank line filters KAM_MXURI 1.5 URI begins with a mail exchange prefix, i.e. mx.[...] RCVD_IN_DNSWL_BLOCKED 0.001 ADMINISTRATOR NOTICE: The query to DNSWL was blocked. See http://wiki.apache.org/spamassassin/DnsBlocklists#DnsBlocklists-dnsbl-block for more information. RCVD_IN_MSPIKE_H2 -0.001 Average reputation (+2) RCVD_IN_VALIDITY_CERTIFIED_BLOCKED 0.001 ADMINISTRATOR NOTICE: The query to Validity was blocked. See https://knowledge.validity.com/hc/en-us/articles/20961730681243 for more information. RCVD_IN_VALIDITY_RPBL_BLOCKED 0.001 ADMINISTRATOR NOTICE: The query to Validity was blocked. See https://knowledge.validity.com/hc/en-us/articles/20961730681243 for more information. RCVD_IN_VALIDITY_SAFE_BLOCKED 0.001 ADMINISTRATOR NOTICE: The query to Validity was blocked. See https://knowledge.validity.com/hc/en-us/articles/20961730681243 for more information. SPF_HELO_NONE 0.001 SPF: HELO does not publish an SPF Record SPF_PASS -0.001 SPF: sender matches SPF record URIBL_BLOCKED 0.001 ADMINISTRATOR NOTICE: The query to URIBL was blocked. See http://wiki.apache.org/spamassassin/DnsBlocklists#dnsbl-block for more information. [lancaironline.net] WEIRD_PORT 0.001 Uses non-standard port number for HTTP --000000000000011f76062b71c322 Content-Type: text/plain; charset="UTF-8" Content-Transfer-Encoding: quoted-printable Pretty well, since the MT cars don't have them. ;-) MT has a 20 lb hunk of cast iron (includes the balance weight for that end) with a ring gear on it. On Sat, Jan 11, 2025 at 10:43=E2=80=AFAM Marc Wiese cardmarc@charter.net < flyrotary@lancaironline.net> wrote: > So these cracked flex plates are ONLY on AT equipped cars? Wonder how the > MT plates fare? > M > Sent from my iPhone > > On Jan 11, 2025, at 10:38=E2=80=AFAM, David COOK hoursaway1@comcast.net < > flyrotary@lancaironline.net> wrote: > > =EF=BB=BF > I personally removed two eng. from the RX7's, heard them start and run, > drove one, both had cracks in flex plates. David > > On 01/10/2025 11:50 PM EST Charlie England ceengland7@gmail.com < > flyrotary@lancaironline.net> wrote: > > > They do crack in the car, regardless. > > On Fri, Jan 10, 2025 at 10:36=E2=80=AFPM Stephen Izett stephen.izett@gmai= l.com < > flyrotary@lancaironline.net> wrote: > > Hi there Dave > > I understood the torque converter was driven from the flex plate. > Can someone confirm how power is transferred from the Eccentric to the > torque converter? > > Steve Izett > > On 11 Jan 2025, at 9:35=E2=80=AFam, David Leonard wdleonard@gmail.com < > flyrotary@lancaironline.net> wrote: > > in the car, the flex plates are only used to carry the torque from the > starter and are not designed to transmit the output of the engine. in our > setups. We have adapted this flex plate to transmit the entire output of > the engine which it apparently is not up to. > > I had my rd1-b seize up a bearing during a race at Reno which may have > been due to gyroscopic forces, but I think the flex plate issue just need= s > to be fixed by replacing all the flex plates with proper flywheels. > > Dave Leonard > > On Fri, Jan 10, 2025, 1:45=E2=80=AFAM Le Roux Breytenbach > breytenbachleroux@gmail.com wrote: > > What i can rember was this also a topic on the late Paul L group > discussion. > Maybe Dave Leonard can chime in - think more that it was gyroscopic force= s > that craked the plates > Maybe i can find the photos and topic in my old mails > > Sent from my iPhone > Le Roux Breytenbach > > On 10 Jan 2025, at 08:13, Andrew Martin andrew@martinag.com.au < > flyrotary@lancaironline.net> wrote: > > Maybe some of the cracking flexplates are resulting from starting issues, > the starter motor can hammer the ring gear if not meshing correctly or if > engine misfires on start. may explain why so many flexplates come > pre-cracked from the wreckers. > > Andrew > > > > > On Fri, 10 Jan 2025 at 11:32, Stephen Izett stephen.izett@gmail.com < > flyrotary@lancaironline.net> wrote: > > Hi M > > I was wondering the same thing. > > What I discovered first of all was that flex plates are designed to flex > (funny that) and cracking is not limited to our setup. > There are companies that specialise in stronger flex plates, particularly > for modified and higher horsepower engines. > > Since our engines are being used at a higher horsepower per unit time and > therefore higher stress (assumption) perhaps our setup could be likened t= o > race applications. > But then our hours of use would be significantly lower (assumption) than > an average vehicle, but perhaps not a race application. > Is the cracking we are seeing consistent with race applications? But they > dont race automatics, do they? > > So my take on this is that perhaps the flexing of the plate in our setup > is to some extent higher than OEM. > > Our options seem to be: > 1. Replacing the OEM flex plate with a stronger part. Steve B being the > latest going down that track and in his case also removing the rubber > isolation in the process. > 2. Connect direct to the eccentric shaft and therefore taking the stress > off the Flex Plate doing away with the damping mechanism which Tracy did, > and perhaps is still doing. Would be real nice to know. > > Like M, I would appreciate hearing what others know or are thinking or > doing. > > Steve Izett > > > > > > > > > > > > > > On 10 Jan 2025, at 2:15=E2=80=AFam, Marc Wiese cardmarc@charter.net < > flyrotary@lancaironline.net> wrote: > > > > Has the cause of these cracks been uncovered, and if so, what is the > current thinking on it? An AL racing plate? > > M > > Sent from my iPhone > > > >> On Jan 9, 2025, at 1:31=E2=80=AFAM, Steven W. Boese SBoese@uwyo.edu < > flyrotary@lancaironline.net> wrote: > >> > >> Steve, > >> > >> I didn=E2=80=99t see the cracks prior to disassembly and doubt that th= ey could > have been seen on the counterweight side very well -if at all- when > assembled. > >> > >> I replaced the Flexplate with a steel flywheel about a year ago. Sinc= e > then, I replaced the four rubber dampers with machined aluminum discs > giving a solid connection and then dynamically balanced the system. This > was done because maintaining a dynamic balance wasn=E2=80=99t possible wi= th the > dampers. Only a few hours of flight have occurred in this configuration = so > far and there has been no indication of problems resulting from this > change. > >> > >> Steve Boese > >> > >>> On Jan 8, 2025, at 11:03=E2=80=AFPM, Stephen Izett stephen.izett@gmai= l.com < > flyrotary@lancaironline.net> wrote: > >>> > >>> =E2=97=86 This message was sent from a non-UWYO address. Please exerc= ise > caution when clicking links or opening attachments from external sources. > >>> > >>> > >>> Hi Steve > >>> > >>> Is this recent then? > >>> > >>> I=E2=80=99m not able to get to my aircraft at present to check my fle= x plate > which has probably seen 50 hours of service. > >>> > >>> Was it possible to see these cracks assembled? > >>> > >>> I would appreciate your reflections on Tracys latter choice to remove > the damper, and particularly when using a timber/glass prop such as an MT= . > >>> > >>> It would be great to have an update and current info from Tracy > regarding his no damper hours if anyone can contact him. > >>> > >>> Very helpful, thanks again Steve > >>> > >>> Steve > >> > >> -- > >> Homepage: http://www.flyrotary.com/ > >> Archive and UnSub: > http://mail.lancaironline.net:81/lists/flyrotary/List.html > > > > > > > > -- > > Homepage: http://www.flyrotary.com/ > > Archive and UnSub: > http://mail.lancaironline.net:81/lists/flyrotary/List.html > > > > -- > Homepage: http://www.flyrotary.com/ > Archive and UnSub: > http://mail.lancaironline.net:81/lists/flyrotary/List.html > > --000000000000011f76062b71c322 Content-Type: text/html; charset="UTF-8" Content-Transfer-Encoding: quoted-printable
Pre= tty well, since the MT cars don't have them. ;-)

MT has a 20 lb hunk of cast iron (includes=C2= =A0the balance weight for that end) with a ring gear on it.

=
On Sat, Jan 11, 2025 at 10:43=E2=80=AFAM Marc Wiese cardmarc@charter.net <flyrotary@lancaironline.net> wrote:
= So these cracked flex plates are ONLY on AT equipped cars? Wonder how the M= T plates fare?
M
Sent from my iPhone

On Jan 11, 2025, at 10:38=E2=80=AFAM, David COOK hoursaway1@comcast= .net <flyrotary@lancaironline.net> wrote:

=EF=BB=BF =20 =20 =20 =20
I personally remove= d two eng. from the RX7's, heard them start and run, drove one, both ha= d cracks in flex plates. David
=20
=20
On 01/10/2025 11:50 PM EST Charlie England ceengland7@gmail.com <flyrotary@lancaironline.ne= t> wrote:
=20
=C2=A0
=20
=C2=A0
=20
=20
They do crack in the car, regardless.
=20
=20
=20
=20
On Fri, Jan 10, 2025 at 10:36=E2=80=AFPM Stephen Izett stephen.izett@gmail.com &= lt;flyrota= ry@lancaironline.net> wrote:
=20
=20
Hi there Dave=20
=C2=A0
=20
I understood the torque converter was driven from the flex plate.=C2= =A0
=20
Can someone confirm how power is transferred from the Eccentric to t= he torque converter?
=20
=C2=A0
=20
Steve Izett
=20

=20
=20
On 11 Jan 2025, at 9:35=E2=80=AFam, David Leonard wdleonard@gmail.= com <flyrotary@lancaironline.net> wrote:
=20
=20
=20
in the car, the flex plates are only used to carry the torque fr= om the starter and are not designed to transmit the output of the engine. i= n our setups. We have adapted this flex plate to transmit the entire output= of the engine which it apparently is not up to.=C2=A0=20
=C2=A0
=20
I had my rd1-b seize up a bearing during a race at Reno which m= ay have been due to gyroscopic forces, but I think the flex plate issue jus= t needs to be fixed by replacing all the flex plates with proper flywheels.= =C2=A0
=20
=C2=A0
=20
Dave Leonard=C2=A0
=20
=20
=20
=20
On Fri, Jan 10, 2025, 1:45=E2=80=AFAM Le Roux Breytenbach breytenbachleroux@gmail.com <flyrotary@lancaironline.net> wrote:
=20
=20
What i can rember was this also a topic on the late Paul L gro= up discussion.=20
Maybe Dave Leonard can chime in - think more that it was gyro= scopic forces that craked the plates
=20
Maybe i can find the photos and topic in my old mails
=20

=20
Sent from my iPhone=20
Le Roux Breytenbach=C2=A0
=20
=20
=20
=20
=20
=20
Maybe some of the cracking flexplates are resulting from = starting issues, the starter motor can hammer the ring gear if not meshing = correctly or if engine misfires on start. may explain why so many flexplate= s come pre-cracked from the wreckers.
=20
=C2=A0
=20
Andrew
=20
=20
=20
=20
=20



=20
=20
=20
=20
=20
=20
=20
=20
On Fri, 10 Jan 2025 at 11:32, Stephen Izett stephen.iz= ett@gmail.com <flyrotary@lancaironline.net> wrote:
=20
Hi M

I was wondering the same thing.=20

What I discovered first of all was that flex plates a= re designed to flex (funny that) and cracking is not limited to our setup.= =20
There are companies that specialise in stronger flex = plates, particularly for modified and higher horsepower engines.

Since our engines are being used at a higher horsepow= er per unit time and therefore higher stress (assumption) perhaps our setup= could be likened to race applications.
But then our hours of use would be significantly lowe= r (assumption) than an average vehicle, but perhaps not a race application.
Is the cracking we are seeing consistent with race ap= plications? But they dont race automatics, do they?

So my take on this is that perhaps the flexing of the= plate in our setup is to some extent higher than OEM.

Our options seem to be:
1. Replacing the OEM flex plate with a stronger part.= Steve B being the latest going down that track and in his case also removi= ng the rubber isolation in the process.
2. Connect direct to the eccentric shaft and therefor= e taking the stress off the Flex Plate doing away with the damping mechanis= m which Tracy did, and perhaps is still doing. Would be real nice to know.

Like M, I would appreciate hearing what others know o= r are thinking or doing.

Steve Izett












> On 10 Jan 2025, at 2:15=E2=80=AFam, Marc Wiese <= a href=3D"mailto:cardmarc@charter.net" rel=3D"noopener" target=3D"_blank">c= ardmarc@charter.net <flyrotary@lancaironline.net> wrot= e:
>=20
> Has the cause of these cracks been uncovered, an= d if so, what is the current thinking on it? An AL racing plate?
> M
> Sent from my iPhone
>=20
>> On Jan 9, 2025, at 1:31=E2=80=AFAM, Steven W= . Boese SBoese@uwyo.edu <flyrotary@lancaironline.net> wrote= :
>>=20
>> Steve,
>>=20
>> I didn=E2=80=99t see the cracks prior to dis= assembly and doubt that they could have been seen on the counterweight side= very well -if at all- when assembled.
>>=20
>> I replaced the Flexplate with a steel flywhe= el about a year ago.=C2=A0 Since then, I replaced the four rubber dampers w= ith machined aluminum discs giving a solid connection and then dynamically = balanced the system.=C2=A0 This was done because maintaining a dynamic bala= nce wasn=E2=80=99t possible with the dampers.=C2=A0 Only a few hours of fli= ght have occurred in this configuration so far and there has been no indica= tion of problems resulting from this change.
>>=20
>> Steve Boese
>>=20
>>> On Jan 8, 2025, at 11:03=E2=80=AFPM, Ste= phen Izett stephen.izett@gmail.com <flyrotary@lancaironlin= e.net> wrote:
>>>=20
>>> =E2=97=86 This message was sent from a n= on-UWYO address. Please exercise caution when clicking links or opening att= achments from external sources.
>>>=20
>>>=20
>>> Hi Steve
>>>=20
>>> Is this recent then?
>>>=20
>>> I=E2=80=99m not able to get to my aircra= ft at present to check my flex plate which has probably seen 50 hours of se= rvice.
>>>=20
>>> Was it possible to see these cracks asse= mbled?
>>>=20
>>> I would appreciate your reflections on T= racys latter choice to remove the damper, and particularly when using a tim= ber/glass prop such as an MT.
>>>=20
>>> It would be great to have an update and = current info from Tracy regarding his no damper hours if anyone can contact= him.
>>>=20
>>> Very helpful, thanks again Steve
>>>=20
>>> Steve
>>=20
>> --
>> Homepage:=C2=A0 http://www.flyrotary.com/
>> Archive and UnSub:=C2=A0 =C2=A0http://mail.lancaironline.net:81/lists/flyrotary/List.htm= l
>=20
>=20
>=20
> --
> Homepage:=C2=A0 http://www.flyrotary.com/
> Archive and UnSub:=C2=A0 =C2=A0http://mail.lancaironline.net:81/lists/flyrotary/List.html



--
Homepage:=C2=A0
http://www.flyrotary.com/
Archive and UnSub:=C2=A0 =C2=A0http://mail.lancaironline.net:81/lists/flyrotary/List.html
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
=20
--000000000000011f76062b71c322--